1. Info. For CEAF Heated Breather Tube Change Engines: QSB4. 5/6
Info. For CEAF Heated Breather Tube Change Engines: QSB4.5/6.7 T4i/T4F, ISB , QSL9 T4i-T4F, ISL Adam Nooncaster 6/9/2017

2. Project Scope
Change Summary: New 12V/24V heated breather tube options will be released for multiple configurations, with routing differences from unheated tubes in many cases. Existing 24V heated breather tube options will obsoleted and replaced. The harness power connector for the new heaters will be a 4-pin connector, changed from the existing 2-pin connector, requiring an OEM harness change. Background: In extreme cold temperatures, water may condense inside the breather tube and collect on the rim of the open crankcase breather tube outlet, and freeze and block the tube, possibly leading to engine shutdown or failure due to high crankcase pressure. Adding a heater will prevent ice from forming and blocking the tube Implementation Strategy and Date: From factory, target implementation January 2018

3. Comments
This CEAF is broadcast to users of all BR options of the affected configurations to capture all OEM need for 12V heaters. Existing unheated BR options will not be obsoleted or modified to become heated BR options as a result of this CEAF.
If OEM currently has an unheated BR option, has breather tube freezing issues and OEM has interest in a 12V or 24V heated BR option, please review. Heated BR options will not be released for unheated BR options without OEM feedback of need. Routing of new 12V/24V heated BR option may differ from unheated BR option and have interference.
If OEM currently has 24V heated BR options, new 12V/24V heated BR options will directly replace existing 24V heated BR options with no routing changes.
Do the proposed changes and diameter increase (if applicable) interfere with any OEM equipment?
The new heated BR option power connector is a 4-pin connector, changed from the existing 2-pin connector. What lead time is required by the OEM to accommodate this harness change?
CAD models are available upon request due to file sizes

4. Change Summary Two possible changes:1.
Two possible changes:
New 12V/24V heated BR option will be released to satisfy need for 12V breather tube heater as a customer-selectable option. Routing may differ from existing unheated BR options in some cases. OEM harness power connection required.
Existing 24V heated BR option will be obsoleted and replaced with new 12V/24V heated BR option. Heater will be shortened at outlet end to accommodate breather tube end change. OEM harness power connector change required.
See CEAF for breather tube end change detail
See also: connector change summary on next slide 2.
Proposed heated breather tube assembly
Current breather tube assemblies (example)

5. Harness Connector Change Summary
The heater power connector will change to a 4-pin male Deutsch DT04-4P, requiring a female Deutsch DT06-4S on the OEM harness. For 12V systems, supply voltage across pins 1 and 2; for 24V systems, supply voltage across pins 1 and 4. Pin 3 will be unused and cavity will be plugged.
Circuit should be fused to 5amps.
See next slide for images

6. Harness Connector Change Summary
Current heater power connector
Proposed heater power connector 1 4 2 3

7. Affected Configurations and BR Options
Changes for on-highway or off-highway configurations are shown by BR option in following slides
Off-highway configurations, on-highway configurations
D313012GX03
D313008BX03
D313009CX03
D313019BX03
D313021CX03
D313029BX03
D563010BX03
D563012CX03
D563016GX03
D563018BX03
D563019CX03
D563025BX03
D323011CX03
D323015GX03
D323019CX03
D323021GX03
BR 9300
BR 9301
BR 9324
BR 9325
BR 9326
BR 9359
BR 9368
BR 9369
BR 9426
BR 9427
BR 9447
BR 9564
BR 9565
BR 9566
BR 9590
BR 9591
BR 9593
BR 9598
BR 9617
BR 9634

8. D563XXXXX03 (QSL9/ISL9) Configuration BR Options
Heated BR option breather tube routing changes significantly from unheated BR options, increases in length
New breather tube has heater
Breather tube outer diameter increases from 20mm to 32mm to accommodate heater.
Wire length is approximately 600mm from heater to connector
See following slides for changes by BR option.

9. New Heated BR(TBD) Tube End
32 mm
Note: Thermostat is attached to heated breather tube end, is not represented in CAD models or screenshots. See slide 18 “New (heated) (alternate view)” for approximate thermostat location and dimensions. Please verify no OEM equipment interferes in this area.
20 mm
20 mm

10. Comparison of New BR(number TBD) & Existing BR9300 (On-Highway Configurations)
Images are viewed from the engine rear.
Please provide feedback only if OEM user of BR9300 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9300 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 9 for tube end dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9300 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

11. Comparison of New BR(number TBD) & Existing BR9301 (On-Highway Configurations)
Images are viewed from the engine rear.
Please provide feedback only if OEM user of BR9301 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9301 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 9 for tube end dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9301 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

12. Comparison of New BR(number TBD) & Existing BR9368 (Off-Highway Configurations)
Images are viewed from the engine rear.
Please provide feedback only if OEM user of BR9368 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9368 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 9 for tube end dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9368 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

13. Comparison of New BR(number TBD) & Existing BR9369 (Off-Highway Configurations)
Images are viewed from the engine rear.
Please provide feedback only if OEM user of BR9369 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9369 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 9 for tube end dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9369 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

14. Comparison of New BR(number TBD) & Existing BR9447 (Off-Highway Configurations)
Images are viewed from the engine rear.
Please provide feedback only if OEM user of BR9447 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9447 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 9 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9447 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

15. Comparison of New BR(TBD) & Existing BR9591 (Off-Highway Configurations)
Images are viewed from the engine rear
Connector change for existing BR9591
Heater shortens by 20mm to expose breather tube end
See slides 5,6 for harness connector change summary
See slide 9 for tube end dimensions

16. Comparison of New BR(number TBD) & Existing BR9598 (Off-Highway Configurations)
Images are viewed from the engine rear.
Please provide feedback only if OEM user of BR9598 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9598 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 9 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9598 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

17. D313XXXXX03 Configuration BR Options
Breather tube routing and mounting may not change, or may change
Breather tube end will have a 45 degree angle cut
See CEAF for breather tube end change detail
New heated BR option breather tube has heater
Breather tube outer diameter increases from 20mm to 37.3mm (upper) and from 28.4mm to 39.4mm (lower) to accommodate heater
See following slide for dimensional summary
See following slides for changes by BR option

18. New Heated BR(TBD) Tube End
Current (unheated)
New (heated)
New (heated) (alternate view)
20 mm
37.3 mm
19.7mm
37.9mm
39.4 mm
45°
28.4mm
28.4 mm

19. Comparison of New BR(number TBD) & Existing BR9324 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9324 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9324 will not receive heater or be obsoleted, only new BR(TBD) option with same routing and mounting as BR9324 will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9324 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

20. Comparison of New BR(number TBD) & Existing BR9324 (On-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards vehicle rear (out of page in images)
Current BR9324 will not receive heater or be obsoleted, only new BR(TBD) option with same routing and mounting as BR9324 will have heater
Please provide feedback only if OEM user of BR9324 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9324 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

21. Comparison of New BR(number TBD) & Existing BR9325 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9325 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9325 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9325 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

22. Comparison of New BR(number TBD) & Existing BR9325 (On-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards vehicle rear (out of page in images)
Please provide feedback only if OEM user of BR9325 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9325 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9325 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

23. Comparison of New BR(number TBD) & Existing BR9326 (On-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards vehicle rear (out of page in images)
Proposed heated BR(TBD) will not fit on engines equipped with BR9326. Please provide feedback only if OEM user of BR9326 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9326 will not receive heater or be obsoleted. New BR(TBD) option will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9325 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

24. Comparison of New BR(number TBD) & Existing BR9359 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9359 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9359 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9359 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

25. Comparison of New BR(number TBD) & Existing BR9359 (On-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards vehicle rear (out of page in images)
Please provide feedback only if OEM user of BR9359 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9359 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9359 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

26. Comparison of New BR(number TBD) & Existing BR9564 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9564 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9564 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9564 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

27. Comparison of New BR(number TBD) & Existing BR9565 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9565 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9565 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9565 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

28. Comparison of New BR(number TBD) & Existing BR9566 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9566 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9566 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9566 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

29. Comparison of New BR(number TBD) & Old BR9590 (Off-Highway Configurations)
Images are viewed from the engine rear. Breather tube end angle cut oriented towards engine (to right of page in images)
Heater outlet end is shortened by 28.4mm to accommodate breather tube end angle cut
Harness connector change, see slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut

30. Comparison of New BR(number TBD) & Existing BR9617 (On-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards vehicle rear (out of page in images)
Please provide feedback only if OEM user of BR9617 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9617 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9617  breather tube assembly
Proposed BR(TBD) heated breather tube assembly

31. Comparison of New BR(number TBD) & Existing BR9634 (On-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards vehicle rear (out of page in images)
Please provide feedback only if OEM user of BR9634 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9634 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 18 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9634  breather tube assembly
Proposed BR(TBD) heated breather tube assembly

32. D323XXXXX03 Configuration BR Options
Breather tube routing and mounting may not change, or may change
New breather tube end will have a 45 degree angle cut
See CEAF for breather tube end change detail
New heated BR option breather tube has heater
Breather tube outer diameter increases from 20mm to 37.3mm (upper) and from 28.4mm to 39.4mm (lower) to accommodate heater.
See following slide for dimensional summary
See following slides for changes by BR option

33. New Heated BR(TBD) Tube End
Current (unheated)
New (heated)
New (heated) (alternate view)
20 mm
37.3 mm
Note: Thermostat is attached to heated breather tube end, is not represented in CAD models or screenshots. See approximate thermostat location and dimensions to left. Please verify no OEM equipment interferes in this area.
19.7mm
37.9mm
39.4 mm
45°
28.4mm
28.4 mm

34. Comparison of New BR(number TBD) & Existing BR9426 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9426 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9426 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 33 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9426 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

35. Comparison of New BR(number TBD) & Existing BR9427 (Off-Highway Configurations)
Images are viewed from the engine rear. Tube end angle cut is oriented towards engine (to right side in images)
Please provide feedback only if OEM user of BR9427 has experienced breather tube freezing and needs a 12V/24V heated breather tube option.
Current BR9427 will not receive heater or be obsoleted. New BR(TBD) option with different routing and mounting will have heater
See slides 5,6 for harness connector change summary
See slide 33 for dimensions
Optional: See CEAF for detail of breather tube end angle cut
Current BR9427 breather tube assembly
Proposed BR(TBD) heated breather tube assembly

36. Overlay of New BR(number TBD) & Old BR9593 (Off-Highway Configurations)
Images are viewed from the engine rear. Breather tube end angle cut oriented towards engine (to right of page in images)
Heater outlet end is shortened by 28.4mm to accommodate breather tube end angle cut
Harness connector change, see slides 5,6 for harness connector change summary
See slide 33 for dimensions
Optional: See CEAF for detail of breather tube end angle cut