1. Round 1 Debrief - PM What worked? What didn’t work?
Go/no-go gauge in inspection
FIFO in inspection?
What didn’t work?
Line balancing
Inspection bottleneck
Only one stamp
Idle time in stamping in curing
Communication between inspection an production
Not meeting customer demand

2. Changes for Round 2 Consider the following:
Factory Layout
Put tables in a line, eliminate WIP locations
Eliminate bubba? Re-assign to real work!
Other?
Point of Use Storage (POUS)
Batches?
Store paper at folding
Line Balancing
How many folders do we need? 3? 4? Flexing work
Split fold 2 into 2 operations
Combine stamping and oven
Training for stamping
Poke-Yoke, Quality at the Source
Sail height
Stamp location (centering)

3. Round 2 Debrief - PM What worked? What didn’t work?
Quality at the source
Less inventory
Line balancing
Better communication
What didn’t work?
Batching

4. Changes for Round 3 Consider the following: Factory Layout
Pull System, Kanban
Pacemaker process? Shipping
Kanban size?
Continuous Flow and Supermarkets
Poke-Yoke, Quality at the Source

5. Round 3 Debrief - PM What worked? What didn’t work?
Areas for improvement?