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Published byTylor Cocke Modified over 10 years ago
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Work Smart
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Is our vessel ready on site Or has there been a delay
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We must have a controlled environment before any work can commence on our method statement
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Our housing has to be to a good standard
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At least protection from wind and rain
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Our dehumidifier is in place And we have clean and dry air
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We now have environmental control
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Our first inspection inside the vessel is to identify any sharp edges that need grinding or radiussing And mark them up
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We then need to get them to the required standard
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Have we achieved a 75 micron profile which is the minimum standard for the Belzona coating
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We have achieved our 75 microns but we have a problem the most common problem that occurs after the blasting is water coming out of a porous weld after the hydrostatic pressure test What do we do ?
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Have we done a dust check and have we achieved the method statements requirement If not achieved re- vacuum and check again
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Have we done a salt check and have we achieved the method statements requirement If we have not achieved wash the surface and re-blast
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We are now ready to apply the coating OK Or are we
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Have we taken and recorded the batch numbers
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Have we masked up all stripe coated areas
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If we are mixing small amounts does everybody know and understand the mixing ratio
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And are we using accurate weighing equipment
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Are we taking and recording WFT readings
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After the application of the stripe coat we must remove the masking tape right away
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Are we doing any flange face forming Or are we just hand applying onto the face
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Or are we terminating the Belzona coating inside the nozzle
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Wash away any amine bloom on the surface with a warm detergent wash
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Do we have some covers to coat and do we know where they are Does the client require test panels
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FROST BLAST SWEEP BLAST FLASH BLAST BRUSH BLAST 4 common terms used to describe a lightly grit blasted surface on the Belzona coating
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A lot of people do not understand what is required when we say a frost blast FROST BLAST
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The aim of the frost blast is to remove the surface gloss (shine/sheen) from the cured Belzona coating system to a frosted appearance (the same way that glass would have an etched / whitish frosted appearance if sand blasted) with a surface profile of around 25 microns. For the purpose of this frost blasting we recommend using a finer grit. The method we would use would be:- 1. Blast nozzle pressure 50 to 80 psi 2. Abrasive grade 60/30 3. Recommended Abrasive type - Garnet 4. Distance of nozzle from surface 400 - 500mm 5. Nozzle type – 8 to 12mm diameter venturi type 6. Blasting angle to surface - 45 degrees The aim of this blasting procedure is also intended to remove any contaminants from the surface. It is not to produce a profile similar to that required on bare steel. The frost blasting of the relatively soft Belzona material will automatically produce a fine profile, giving the clean surface a satin or frosted appearance. With inexperienced operators, a test section should be evaluated before and after blasting.
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A comparator can be used to determine a acceptable frost blast
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These are examples of a bad frost blast
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And these are examples of a good frost blast
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