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Click Mouse to Start Manufacturing …To Reality From Concept...

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Presentation on theme: "Click Mouse to Start Manufacturing …To Reality From Concept..."— Presentation transcript:

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2 Click Mouse to Start

3 Manufacturing

4 …To Reality From Concept...

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6 CAPACITY AND CAPABILITY Click Mouse for Next Slide

7 CONTENTS Overview Capacity DFM Capability Machining Capability Lean and Six-sigma Capabilities Value-added Assembly Expertise Click Mouse for Next Slide

8 OVERVIEW Configure-to-order specialists Technical innovations to provide flexible solutions Offer complete design or DFM services Program management Click Mouse for Next Slide

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13 Typical Served Markets Computer Equipment Telecommunications Networking Commercial Industrial –Alternative Energy Sources Medical Equipment Construction Equipment Gaming Click Mouse for Next Slide

14 Telecom Products Click Mouse for Next Slide

15 Server Cabinet Click Mouse for Next Slide

16 Available Capacity 65% Machine Capacity (on one shift) 4.0 million pounds of steel our last fiscal year - can do 10 million pounds per year Currently running one shift; have run two plus Click Mouse for Next Slide

17 Design For Manufacturability (DFM) Initial Involvement During Design Redesign; Standardization of Product Piece Part Reduction Rapid Prototyping Project/ Program Management Formalized Cost Reduction Program Click Mouse for Next Slide

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19 Bystronic 1800W Laser Cutting System 50x120 Table with Auto- Load/unload Click Mouse for Next Slide

20 Manufacturing (1) Bystronic 1800W Laser Cutting System 50x120 Table with Auto- Load/unload (1) 12ft Cincinnati Shear (shear capacity up to.25 thick steel) (4) Amada CNC Turret Presses ( [2] with Auto- Loader) (2) TimeSaver Deburr Machines (12) CNC Press Brakes - 5ft /60 Ton to 12ft /135 Ton Click Mouse for Next Slide

21 CNC Machining Center Fabrication Cell Click Mouse for Next Slide

22 Manufacturing (12) Punch Press Capacity from 15 to 200 Ton with bed size up to 42x70 (5) CNC Milling Machines (11) Single Post Spotwelders ([2] for welding aluminum) (1) Multi-Post Spotweld Cell with Forming Machine (7) Haeger Hardware Inserting Machines (26) Mig & Tig Welders Bar Code Shop Floor Control System Click Mouse for Next Slide

23 Finishing Conveyorized Paint Line Five Stage Cleaning and Iron Phosphate (3) Powder Booths (2 on-line) (4) Liquid Booths (on line) (2) Manual Booths Irridite Line for Aluminum Assembly Assembly ESD Facility for Systems Integration of Electronic Mechanical Components and Assemblies Mechanical Assembly Area Utilizing Cellular Work Centers for Quick Changeover and Flexibility Click Mouse for Next Slide

24 ISO 9000:2000 Compliant –Initial Registration November 1998 Lot Acceptance Rate –4.8 Sigma Procedures Maintained On-Line Utilize Fabrivision Scanner UL/ CSA/ TUV listed Trained Green Belts Kaizen Events Lean Mfg. and Six-Sigma Click Mouse for Next Slide

25 Value- Added Assembly Expertise Click Mouse for Next Slide

26 Typical Product Click Mouse for Next Slide

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28 END


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