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Rev. 2012-09 Copyright ® Desco Industries, Inc. Rev: 2012-02.

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Presentation on theme: "Rev. 2012-09 Copyright ® Desco Industries, Inc. Rev: 2012-02."— Presentation transcript:

1 Rev Copyright ® Desco Industries, Inc. Rev:

2 “Smart ESD Process Control”
Who is EMIT® is “Smart ESD Process Control”

3 EMIT’s Value Smart ESD Solutions Provider
How do you know your ESD Program is working? Implement a “traceability system” into your ESD Program How are you managing the proper use of your ESD devices? Simplify the search and retrieval process How many hours are you spending tracking down “Dumb Data”? Give your ESD Program accountability How do you know your test equipment is calibrated?

4 What are EMIT® Products
Smart ESD Solutions Smart ESD Periodic Testing Smart Continuous Monitoring Smart Localized Ionization Smart Room Ionization Compliance Verification Equipment

5 The Driving Factors ANSI/ESD S section 7.3 “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” Process Control “Activities involved in ensuring a process is predictable, stable, and consistently operating at the target level of performance with only normal variation.”

6 ESD Data Acquisition System
Smart ESD Solutions SmartLog V5™ ESD Data Acquisition System The story of the SmartLog…

7 SmartLog V5™ Real Stories… “Something is wrong with your tester”
Customers were simply unaware that they had a problem The SmartLog V5 holds operators accountable for tests performed “It’s time we reconsider the grade of our grounding hardware” Customers become truly aware of how quickly replacements are needed and become aware of cost vs. value. FDA Requirements Employee PIN verification to eliminate any chance of “buddy punching” Provide documented corrective actions taken “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” (ANSI/ESD S section 7.3)

8 SmartLog V5™ Benefits “Dumb Data” vs. “Smart Data”
ESD Test Status of all operators in real time Pass – Fail – Not Tested – Leave Time Search and Retrieval of Data ESD Test Data that is important to you Sort – Filter – – Historical Data Compliance verification per ANSI/ESD S Add reliability and accountability to your ESD Program Training Certification – Track Calibration Track Pass/Fail percentage per operator Track Pass, Fail, and Usage percentage per hardware station “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” (ANSI/ESD S section 7.3)

9 SmartLog V5™ Return on Investment The risk of “Dumb Data”
How much time does it take each operator to test? How can the “honor system” provide reliability and accountability to your ESD Program? How much time is spent managing dumb data? What value does the actual “dumb data” provide? How much time is needed to locate specific data for compliance verification? “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” (ANSI/ESD S section 7.3)

10 Dumb Data Return on Investment Paper log steps include:
Employee tests wrist strap Employee test foot grounder Employee makes changes to pass if necessary Employee finds log Employee finds writing instrument Employee writes P on log Supervisor gathers logs Supervisor prepares reports Supervisor files logs Total Time Per Employee on Average is 1 Minute!

11 SmartLog V5™ Return on Investment Automated Periodic Testing:
Employee enters PIN or swipes bar code or Proximity card Employee tests wrist strap & both footwear together Employee makes changes to pass if necessary Supervisor can access data via ed report or via web link Total Time Per Employee on Average is 1.8 Seconds!

12 Dumb Data Return on Investment Manual Honor System:
Total Time Per Employee on Average is 1 Minute Number of Employees – 50 Total Minutes Per Day – 185 Shop Rate - $25.00 Cost per day - $75.00 Cost per week - $375.00 Cost per year - $19,500

13 Annual Savings of $15,080!! SmartLog V5™ Return on Investment
Total Time Per Employee on Average is 1.8 Seconds Number of Employees – 50 Total Minutes Per Day – 41 Shop Rate - $25.00 Cost per day - $17.00 Cost per week - $85.00 Cost per year - $4,420 Annual Savings of $15,080!!

14 ROI Calculator

15 Smart ESD Solutions ZVM Solo ULVM ZVI Overhead EMIT SIM Software DPM
ZVI Bench Top ZVM

16 Why EMIT SIM Software? Customer driven based on success of SmartLog
Equipment utilization Justification of premium product investment Measure process efficiency How much time is the operator working? How long do ionizers remain on and functioning? “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” (ANSI/ESD S section 7.3)

17 EMIT SIM Software Smart Ionization & Monitoring Benefits
How do you manage your ESD Program? EMIT SIM Software How can you provide “in use” traceability for continuous monitors and ionization? How do you know your ionizers or continuous monitors are calibrated? “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” (ANSI/ESD S section 7.3)

18 EMIT SIM Software Polls both ionizers and monitors from one software installation Allows for monitoring of critical ESD equipment “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” (ANSI/ESD S section 7.3)

19 EMIT SIM Software Records failures to notify supervisors when a device needs attention Gives supervisors an overview of the activity and records failure allowing for quicker management of the critical equipment.

20 EMIT SIM Software Build reports of events that occurred during the assembly of a failed product Gives the flexibility of reporting for managers.

21 EMIT SIM Software Manages calibration and maintenance schedules
Puts the schedules in a centralized location for more complete management.

22 EMIT SIM Software s supervisors when a device is due for calibration Simplifies calibration scheduling and automates the notification process.

23 Who are EMIT® Customers
Leading Companies who are serious about ESD Control Contract Manufacturers Jabil – Continental – Celestica – Delphi – Sanmina - Flextronics Aerospace/Defense Contractors Raytheon – SpaceX – General Dynamics Medical Manufacturers St Jude Medical – Medtronic Original Equipment Manufacturers Bose – Hittite Microwave – Nokia – Qualcomm – Robert Bosch

24 ESD Process Control Survey
Smart ESD Process Control What is the primary driver of your ESD Program? Is your program based on ANSI/ESD S ? Is Compliance Verification important to your ESD control process? EMIT is your Smart Solution

25 EMIT® Demo Process Demo Purchase Order
EMIT “Demo to Own” Program 1 week trial period Product trial – Customer Driven Demo provides a platform to create a test environment Familiarize ESD/Quality TEAM with hardware and software Product Implementation Full Scale

26 Smart Process Control :
Smart ESD Process Control Contact EMIT for Smart Process Control :


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