1. Resistance Brazing

2. Resistance Brazing Learning Activities View Slides; Lesson Objectives
Read Notes,
Listen to lecture
Do on-line workbook
Lesson Objectives
When you finish this lesson you will understand:
The use of resistance to current for brazing
Typical Electro-Brazing Applications (electrical components)
Keywords
Resistance Brazing, Electro-Brazing, Braze Alloy

3. Welds can be made with sheets having 30% or less IACS
No Welds with IACS over 60%
Brazing Can Help

4. Electro-brazing
W. Stanley, Resistance Welding
McGraw-Hill, 1950

5. Electro-Brazing Fixture
A typical set-up for electrobrazing is shown here. Hard carbon blocks are attached to the upper and lower electrodes of the press welder. Between the carbons are the pieces of copper to be joined. In the joint is a sheet of inch brazing alloy. A thin coating of flux is added just before the parts are placed in this position, pressure is applied by the air cylinders and the current is applied. The carbon block quickly become red and the heat is transferred to the copper parts. These rise in temperature very rapidly. The flux is seen toe melt and shortly thereafter the brazing alloy melts.
Resistance Welder Manufacturers Assocaition Bulletin # 6

6. AMS Metals Handbook Vol 6
ASM International, 1983

7. AMS Metals Handbook Vol 6
ASM International, 1983

8. AMS Metals Handbook Vol 6
ASM International, 1983

9. AMS Metals Handbook Vol 6
ASM International, 1983

10. Electrical Fixtures and Parts
Other Electro-Brazed
Electrical Fixtures and Parts
Shown here are some additional electric circuit parts for high current circuits like transmission parts. These include wire joining devices and circuit breakers.
Resistance Welder Manufacturers Assocaition Bulletin # 6