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How to align lightlever optics
Mirror bracket Clamp screw Access hole LightLever Pickoff tube mounted above prism box
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Pickoff tube pieces pickoff tube lens lens slider wrench
mirror bracket
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To inspect optics, first loosen clamp screw
with 3/32” hex key
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Remove pickoff tube Be careful not to touch pellicle against edge of hole
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Inspect pellicle Film should be flat and smooth
Remove dirt with puff of air Do not touch film with fingers or brush
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Remove mirror bracket with 0.035” hex key (0.9 mm)
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Use wrench to remove slider
Twist and pull
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Inspect lens for dirt
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Reassemble pickoff tube
Be careful tube is not twisted in mount
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Place pickoff back into hole
Be careful not to touch pellicle against edge of hole
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Align mirror bracket straight up/down and tighten clamp screw
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Remove mirror bracket
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so bare tube is sticking out
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Turn on trap laser and adjust control rods so that trap focus is in middle of TV screen
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Place IR indicator card 9” away from end of tube
Wear laser goggles to protect your eyes
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Beam should focus to a point 9”distant and 5” above the table
Fake spot shown Real spot not so bright
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Move lens slider in/out with wrench to adjust 9” focal distance
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Loosen clamp screw and pull pickoff tube in/out to adjust 5” focal height
but do not rotate tube which changes twist of pellicle
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Beam spot moves Up/Down when pickoff tube slides In/Out
Make spot 5” above table slide tube in/out
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Tighten clamp screw and replace mirror bracket
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Place IR detector card inside instrument head
Spot should be visible near position detector Fake spot shown here Real spot not so bright
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If spot is not visible try twisting position of mirror bracket until you see spot on card
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Adjust LightLever mirror screws with 5/64” (2mm) hex wrench
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so as to put beam inside PSD target
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Move beam up/down and right/left using control rods
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Problem : Strange triangle pattern in LL window
Problem : Strange triangle pattern in LL window. Solution: Be sure spot passes through middle of TV screen and adjust light-lever mirror screws to center spot on PSD target
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Now spot is centered on detector so pattern moves up/down and right/left with control rods
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If pattern is tilted more than 10 degrees try twisting pellicle relative to mirror
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The End
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