1. GESAC, Inc - Capabilities
125 Orchard Drive
Boonsboro, MD – 21713
[301] 432 – 5885 [Ph]
[301] 432 – 6199 [FAX]

2. Introduction
GESAC provides integrated solutions to a wide range of mechanical design, manufacturing and testing requirements. Our team can develop instrumentation to solve many measurement problems.
GESAC is a minority owned and operated company.
20/11/2018
GESAC, Inc

3. Capabilities – Design - 1
Design of complex assemblies and parts.
Ergonomic design and analysis.
Human factors design and analysis.
Impact biomechanical analysis & design.
Sensor design.
20/11/2018
GESAC, Inc

4. Capabilities – Design - 2
Mold design.
Prototypes design.
Design with AutoCAD, Pro-E, Pro Desktop software. Drawings in 3-D and 2-D.
Surface modeling with Rhino software.
20/11/2018
GESAC, Inc

5. Capabilities – Manufacturing-1
Precision machining of complex parts from customer provided 3-D drawings.
Mold machining from customer provided 3-D drawings.
Rapid prototyping with ABS filament.
3-D scanning and reverse engineering of components.
20/11/2018
GESAC, Inc

6. Capabilities – Manufacturing-2
Precision Vinyl molded parts with inserts and foam blown parts.
Precision vacuum cast Urethane parts with inserts and various Shore durometer stiffnesses.
20/11/2018
GESAC, Inc

7. Capabilities – Rapid Prototyping - 1
Print Rapid Prototypes from customer supplied solid models to investigate fit and interference between parts.
Scan and / or digitize customer supplied parts in 3-D. Create and manipulate solid models and Rapid Prototype the models.
20/11/2018
GESAC, Inc

8. Capabilities – Rapid Prototyping - 2
ABS Rapid Prototypes can be machined and fitted together to assemble large parts.
ABS Prototypes are structurally strong and can be handled, dropped, etc.
20/11/2018
GESAC, Inc

9. Capabilities - Testing
Static loading test of rigid and deformable components and assemblies.
Dynamic loading test of rigid and deformable components and assemblies.
Shock loading of components and assemblies.
20/11/2018
GESAC, Inc

10. Capabilities – Load analysis
Static and dynamic Finite Element [FE] modeling of components and assemblies using LS-Dyna software.
Static and dynamic modeling of components and assembles using 3-D lumped mass model.
20/11/2018
GESAC, Inc

11. Facilities - 1
46,000 sq.ft concrete block building on 5.0 acres of land.
Heated / Air-conditioned with 200 ton units.
Multiple loading docks.
Fully wet sprinklered.
20/11/2018
GESAC, Inc

12. Facilities - 2 Company wide intranet. DSL internet service.
Automated material and inventory control system.
20/11/2018
GESAC, Inc

13. Equipment List - 1
Haas VF-3, CNC Vertical Milling Center – Travel 40” x 20” x 25”. 4th Axis capability through 360• Rotary Table Model HRT – 210.
Haas Minimill, CNC Vertical Milling Center – Travel 16” x 12” x 10”.
Haas HL – 4 CNC Lathe, 10” chuck.
20/11/2018
GESAC, Inc

14. Equipment List - 2
2 Bridgeport Vertical Milling Machines with Acu-Rite/Micro line DRO. Table 42”.
Mazak engine lathe – Model Mazak – ” x 48”.
Coordinate measuring machine.
20/11/2018
GESAC, Inc

15. Equipment List - 3 Do-All surface grinder, Model G – 10.
Kalamazoo cut off saw, Model – 9AW with automatic feed.
Cincinnati Tool and cutter grinder.
20 ton hydraulic Press, AMROX Model DG – 20.
Sand and glass bead blasters.
20/11/2018
GESAC, Inc

16. Equipment List - 4 3’ x 3’ x 3’ temperature oven.
Scientific oven for smaller jobs.
Rockwell hardness testing machine.
Optical comparator.
All appropriate tools and gauges.
FeatureCAM manufacturing software.
Unattended machining capability.
20/11/2018
GESAC, Inc

17. Equipment List - 5
Rapid prototyping machine, Stratasys Model Dimension.
Vacuum casting machine, MCP Model
3-D scanning machine, Model Picza and software.
20/11/2018
GESAC, Inc

18. Equipment List - 6 High-speed camera with display.
Variety of high accuracy load cells and accelerometers.
60 channel PC based data acquisition system.
Soldering equipment.
20/11/2018
GESAC, Inc

19. Quality Control Mil-Std 45208A compliant.
Working on instituting ISO 9000 quality control system.
20/11/2018
GESAC, Inc

20. Brief List of Customers
US DoT – NHTSA & VRTC.
USAF [WPAFB], US Army – USAARL [Ft. Rucker] & ARL [Adelphi].
US Coast Guard Headquarters.
Toyota, Japan.
Nissan, Japan.
Honda, Japan, and America.
Volvo, Sweden.
20/11/2018
GESAC, Inc