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Total Quality Management

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Presentation on theme: "Total Quality Management"— Presentation transcript:

1 Total Quality Management
AN INTRODUCTION TO the works of W. Edwards Deming

2 I Just Want My Phone Call

3 D E M I N G

4 The Deming System of PROFOUND KNOWLEDGE
Dr. W. Edwards Deming ( ) B.S. Electrical Engineering M.S./Ph.D. Mathematics / Physics Asked by Gen MacArthur to help JUSE Statistical Process Control Father of Total Quality Management Japanese consider him to be the MOST INFLUENTIAL NON-JAPANESE person In the history of Japan. The Deming System of PROFOUND KNOWLEDGE

5 Replace MANAGER or SUPERVISOR With LEADER

6 The 14 Points of Dr. Deming 1. Create Constancy of Purpose for improving Products and Services: Become Competitive Stay in Business Create jobs

7 Quality is EVERYONE’S Responsibility - W. Edwards Deming

8 The 14 Points of Dr. Deming 2. Adopt the New Philosophy
The World is Interconnected We Compete with EVERYONE LEADERSHIP must accept the Challenge

9 We Must Continuously Improve
In order to Stay in Business

10 The 14 Points of Dr. Deming 3. Cease Dependency on INSPECTION to achieve QUALITY ELIMINATE the need for INSPECTION on a mass basis Build QUALITY into the product in the first place

11 I haven’t found anything wrong…yet….
But it’s OK for you to go ahead and WORRY a bit longer…

12 By the time You INSPECT it… It’s TOO LATE!!! The Bear Has Already Eaten it!!!

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14 Inspection is: Too Late Ineffective Too Costly

15 Build QUALITY Into the Product
BEFORE IT IS INSPECTED

16 “Why not make the work EASIER and MORE INTERESTING so that …
PEOPLE DO NOT HAVE TO SWEAT?  The Toyota style is NOT to create results by WORKING HARD. It is a SYSTEM that says there is NO LIMIT to people’s CREATIVITY. People don’t go to Toyota to ‘work’ they go there to ‘THINK’” – Taiichi Ohno

17 usually means doing something that WE HAVE NEVER DONE BEFORE."
"IMPROVEMENT usually means doing something that WE HAVE NEVER DONE BEFORE."  - Shigeo Shingo

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19 You’re just another person with AN OPINION Without Data…

20 Would any company buy a payroll system
if it: Did not have any customer support? Referred you to a blog site if you had questions? Required a full-time I.T. person (but no one was told that)? Really was an H.R. system that really wasn’t a good payroll system? Required lots of man-hours to keep it running? Did not update properly?

21 How much is that in-house system
REALLY Costing Us?

22 The 14 Points of Dr. Deming 4. End the Practice of awarding business on the basis of price tag alone Instead, minimize TOTAL cost Move toward a SINGLE SUPPLIER Develop long-term RELATIONSHIP of TRUST & LOYALTY

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24 If you can’t DESCRIBE WHAT YOU ARE DOING As a PROCESS… Then you DON’T KNOW WHAT YOU ARE DOING

25 I Understand The Problem. Have A PLAN. NOW… YOU just DO what I TELL YOU!

26 LEADERSHIP Is the SINGLE-MOST IMPORTANT ELEMENT Of ANY ORGANIZATION

27 The 14 Points of Dr. Deming 5. BE FOREVER IMPROVING THE SYSTEM
Improve QUALITY Improve PRODUCTIVITY Constantly DECREASE COSTS

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29 The 14 Points of Dr. Deming 6. Institute TRAINING on the Job
How many mistakes can be attributed to lack of training? “Training Costs Too Much” “We Can’t Stop to Train You!”

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31 Keep Everyone On Their Toes!

32 I work so much better if I know that you are going to YELL at me!

33 The 14 Points of Dr. Deming 7. Institute LEADERSHIP
Leaders exist to help the people under them DO A BETTER JOB Re-cast Supervisors/Managers Servant Leadership

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35 TAYLOR vs DEMING

36 TAYLOR vs DEMING Top-Down Management Servant Leadership
Leader sets expectations Leader sets goals Middle management takes directives and sends it to the Worker Bees Worker Bees have no SAY-SO Worker Bees are not allowed to improve the system Worker Bees are Highly Trained Worker Bees are in charge of Quality Worker Bees make changes Middle Management helps Worker Bees implement their ideas Leaders serve Middle Management and Worker Bees

37 Do You Believe This?

38 The 14 Points of Dr. Deming 8. DRIVE OUT FEAR
No one can work effectively in an environment of fear Love, Loyalty, Cooperation Mistakes are the fault of the SYSTEM

39 Do YOU Ever Feel Like THIS?

40 NO ONE Can Work To Their POTENTIAL In An Atmosphere Of FEAR

41 The 14 Points of Dr. Deming 9. Break down Barriers between Departments
H.R., Accounting, Sales, Top Brass need to love Payroll We need to work together

42 Your SYSTEM Is PERFECTLY DESIGNED To give you THE RESULTS you are NOW GETTING.

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44 The Answer to EVERY Problem is NOT: More Money Better Technology Trying Harder Working Longer

45 The Answer To EVERY PROBLEM Is LEADERSHIP

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47 The 14 Points of Dr. Deming 10. Eliminate Slogans, Exhortations, and Targets for the Workforce Stop asking for ZERO DEFECTS EXHORTATIONS create STRIFE MISTAKES are the fault of the SYSTEM The SYSTEM is Beyond the Control of the Worker Bee; LEADERSHIP is the answer!

48 The 14 Points of Dr. Deming 11. ELIMINATE: Quotas
Management by Numbers Management by Numerical Goals Subsitute LEADERSHIP

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50 Quality is… Pride of Workmanship

51 People want to work for MORE than a PAYCHECK

52 The 14 Points of Dr. Deming 12. Pride of Workmanship
People want to work for more than a paycheck Leaders change goal to QUALITY versus sheer numbers Eliminate merit pay or numerical rewards Subsitute LEADERSHIP

53 Always be improving ALWAYS…ALWAYS…ALWAYS…ALWAYS…ALWAYS…ALWAYS…

54 The 14 Points of Dr. Deming 13. Institute a vigorous program of EDUCATION and SELF-IMPROVEMENT Does not have to be about the job People have minds that must always be moving, always learning Cross-Training is essential If everyone is working at 100%, then you are falling behind

55 Continuous Process Improvement
Includes YOU

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57 GET A WORK- OUT BUDDY

58 L E A R N TO B A L R O M D A N C E

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60 The 14 Points of Dr. Deming 14. TRANSFORMATION:
Everybody’s job; Every Day REWARD people who HELP OTHER PEOPLE institute their ideas for improvement Begins at the TOP

61 If You Are a PEO Who Is Training Whom? Who is the Expert?

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64 Set Healthy Boundaries

65 Have some self-respect
Teach your Team to Have some self-respect Set Healthy Expectations

66 Coach Your Team Why Are We Inputting Time Sheets By Hand?

67 Coach Your Customers Why Are Our PEO Clients Using Their Own System?

68 What Is The GOAL?

69 Everyone working at 100% Capacity all the time…
Good or bad?

70 You are ALWAYS going to be BEHIND…
If EVERYONE Is ALWAYS Working at 100% Capacity Then I can GUARANTEE That… You are ALWAYS going to be BEHIND…

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72 Bought Some Non- Productive Wineries In the Russian River Valley

73 Foley’s business philosophy is a practical form of Deming, learned the hard-nosed way, always:
REFINING THE PROCESS Digging out the ROOT CAUSE of flaws. 

74 Craig Barber President American Blue Ribbon Holdings

75 Bill Foley’s Key To Continuous Improvement Is To Constantly Ask Questions

76 It’s hard to make ANYTHING FOOL-PROOF Because FOOLS Are so INGENIOUS

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78 Uncontrolled Variation
The Enemy Of Quality Is… Uncontrolled Variation

79 In dealing With people Recognize, Appreciate, And Value:
Individuality, Preferences, Talents, Learning Styles

80 The GOAL Of QUALITY is to ELIMINATE VARIATION But In Dealing With
PAYROLL The GOAL Of QUALITY is to ELIMINATE VARIATION

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