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Published byKarin Hancock Modified over 6 years ago
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Gears Transmit rotary motion and torque Gears have positive engagement
(belts are driven by friction)
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Gear Types Spur Gear Rack and Pinion Gear Internal Gear Helical Gear
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Gear Types Bevel Gear Herringbone Gear Miter Gear Worm Gear
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Power Transmission
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Size of equivalent friction rollers
Gear Geometry Pitch Diameter Size of equivalent friction rollers Pitch circle Line of Centers Number of Teeth Must be an integer value
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Gear Kinematics Velocity Ratio Gear Ratio Pitch Circles d2 w2 d1 w1
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Gear Trains Gear trains are used to achieve high ratios with moderate size gears. Train Value (TV) TV = (VR)1 (VR)2 (VR)3 …
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Example The gear train shown is used with an input speed of 1200 rpm, cw. Determine the output velocity : N1=24 N2= 36 N3=20 N4= 40 N5=16 N6= 64 win wout 1 2 3 4 5 6 wout =1200rpm*(24/36)*(20/40)*(16/64)=1200*(1/12)=100rpm But, since power is conserved, the output Torque is increased by a factor of 12
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Questions If you design a vehicle which you would like to drive at a slower rate, you are better off to use a gear train rather than simply reducing the power level to the motor. Why? What happens if you increase the diameter of the driving wheels?
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A Three- Wheeled Vehicle with a Free Front Wheel
Wheel radius= r Rear wheels differentially powered. l b 2 r (1) r2 = (R-b)(velocity hub axle 2) R (2) rl = (R+b) (velocity hub axle 1) Dividing (1) by (2) Center of Rotation 2/l = (R-b) / (R+b) Angular velocity Note: 1=2 R = 1=R =b 2=R =b Solving for R R = b(1+ 2) / (1- 2)
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