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Structural Design of Flexible Pipe

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Presentation on theme: "Structural Design of Flexible Pipe"— Presentation transcript:

1 Structural Design of Flexible Pipe

2 Pipe Info Pipe ID = 48 inches RCP – B-Wall OD = 58 inches = 4.83 ft.
2 Pipe Info Pipe ID = 48 inches RCP – B-Wall OD = 58 inches = 4.83 ft. HDPE – Manufacture = in. = 4.52 ft.

3 Soil Parameters What is the insitu soil?
3 Soil Parameters What is the insitu soil? Firm silt What is the embedment material? Silt 90% proctor compaction How wide is the trench? Positive projecting embankment - NA How deep is the installation? 8 feet

4 Plastic Pipe Design Considerations
4 Plastic Pipe Design Considerations Determine Installation Conditions Determine the Overburden Pressure Determine the Earth Load Determine the Hoop Thrust Determine the Pipe’s Capability Hoop Compression Strain Global Buckling Deflection Bending Strain Compression Tension

5 Soil Load – Plastic Pipe
Service Load ( ) Ts = [K2 VAF Psp +Pw] (Do/2) Ts = service thrust per unit length (lb/in) K2 = coefficient to account for variation of thrust around circumference of pipe = 1.0 springline = 0.60 crown VAF = vertical arching factor Psp = soil prism pressure (psi) Pw = hydrostatic water pressure at springline (psi) Do = outside diameter of pipe (in)

6 Soil Load – Plastic Pipe
Factored Load ( ) Tu = [ηEV(γEVKγEK2 VAF Psp + γWAPw](Do/2) Tu = factored thrust per unit length (lb/in) ηEV = load modifier for earth loads γEV = load factor for earth fill dead load KγE = installation factor = 1.5 if installation is not monitored = 1.0 if installation is monitored γWA = load factor for hydrostatic pressure

7 Hydrostatic Pressure Pipe is above the water table Pw = 0.0 psi 7

8 Soil Prism Pressure - Flexible
8 Soil Prism Pressure: Psp = [[H (Bc)] w]/144 Psp = [[(8 ft.) (4.52)] (120 pcf)]/144 Psp = psi Soil Prism Load PL = Psp x Do x 12 PL = (7.08 psi)(54.26 in.)(12) PL = 4,610 lbs/ft

9 Soil Load – Plastic Pipe
9 Soil Load – Plastic Pipe Service Load ( ) Ts = [K2 VAF Psp +Pw] (Do/2) ( ) SH – 1.17 VAF = 0.76 – 0.71 ( ) SH SH = hoop stiffness factor

10 Soil Load – Plastic Pipe
10 Soil Load – Plastic Pipe ( ) SH – 1.17 VAF = 0.76 – 0.71 ( ) SH ɸsMsR SH = ( ) EpAg ɸs =resistance factor for soil stiffness Ms = secant constrained soil modulus (ksi) R = radius from center of pipe to center of profile Ep = long-term modulus of pipe material (ksi) Ag = gross area of pipe wall (in2/in)

11 HDPE Arching Factor Bending Hoop Deflection Compression +

12 Strength Over Time Ec0 = 2.781 x 104 MPa Epe0 = 758 MPa
Epvc0 = 3030 MPa Ec50 = x 104 Mpa Epe50 = 152 Mpa Epvc50 = 1090 MPa Graphs for Modulus of Elasticity based on equations found in Final Report of NCHRP 20-7, Task 89, “LRFD Specifications For Plastic Pipe and Culverts”

13 Hoop Stiffness Parameters
13 Hoop Stiffness Parameters ɸs =resistance factor for soil stiffness ɸs = 0.90 (Table ) Ms = secant constrained soil modulus (ksi) R = radius from center of pipe to center of profile R = in (From the pipe supplier) Ep = long-term modulus of pipe material (ksi) E50 = 22 ksi (Table ) Ag = gross area of pipe wall (in2/in) Ag = 0.44 in2/in (From the pipe supplier)

14 Constrained Soil Modulus
14

15 Constrained Soil Modulus
15 Constrained Soil Modulus Soil Prism Pressure: Psp = [[H (Bc)] w]/144 Psp = [[(12 ft.) (4.52)] (120 pcf)]/144 Psp = 7.08 psi Ms = ksi

16 Hoop Stiffness Factor ɸsMsR SH = (12.12.3.5-4) EpAg
16 Hoop Stiffness Factor ɸsMsR SH = ( ) EpAg 0.90 (0.744 ksi) (25.27 in.) SH = (22 ksi) (0.44 in2/in)) SH = 1.75

17 Soil Load – Plastic Pipe
17 Soil Load – Plastic Pipe ( ) SH – 1.17 VAF = 0.76 – 0.71 ( ) SH 1.75 – 1.17 VAF = 0.76 – 0.71 VAF = 0.67

18 Soil Load – Plastic Pipe
Factored Load ( ) Tu = [ηEV(γEVKγEK2 VAF Psp + γWAPw] (Do/2) Tu = factored thrust per unit length (lb/in) ηEV = load modifier for earth loads 1.05 For nonredundant earth loads ( & 1.3.2) γEV = load factor for earth fill dead load 1.3 (Table ) KγE = installation factor ( ) = 1.5 if installation is not monitored = 1.0 if installation is monitored γWA = load factor for hydrostatic pressure 1.0 (Table )

19 Soil Load – Plastic Pipe
Factored Load ( ) Tu = [ηEV(γEVKγEK2 VAF Psp + γWAPw] (Do/2) Tu = [1.05((1.3)(1.5)(1.0)(0.67)(7.08 psi))](54.26 in/2) Tu = lbs/in WEu = (263.5 lbs/in)(2)(12) = 6,324 lbs/ft WEs = 6,324 lbs/ft/[(1.05)(1.3)(1.5)] = 3,089 lbs/ft

20 Live Load – Plastic Pipe
Factored Load (with Live) ( ) Tu = [ηEV(γEVKγEK2 VAF Psp + γWAPw) + ηLLγLLPLCLF1F2](Do/2) ηLL = load modifier for live loads (1.0) γLL = load factor for live loads (1.75) PL = live load pressure CL = live load distribution coefficient F1 = (0.75D0)/Lw F2 = 0.95/( SH) Note: SH = 0 for no soil

21 Plastic Pipe Design Considerations
21 Plastic Pipe Design Considerations Hoop Compression Strain Global Buckling Deflection Bending Strain Compression Tension

22 Plastic Pipe Design - Hoop Compression Strain
Tu εuc = ( c-1) 1000(AeffEp) Tu = factored thrust per unit length (lbs/in) Tu = lbs/in Ep = pipe modulus (ksi) – long-term for soil loading Ep = 22 ksi Aeff = effective area of pipe wall (in2/in)

23 23 Hoop Compression Strain

24 Evaluate Local Buckling
24 Aeff = 0.31 in2/in Ag = 0.44 in2/in %eff = 70%

25 Effective Pipe Wall Area
25

26 Stub Compression Test

27 Plastic Pipe Design - Hoop Compression Strain
Tu εuc = ( c-1) 1000(AeffEp) 263.5 lbs/in εuc = 1000(0.31 in2/in)(22 ksi) εuc =

28 Thrust Strain Limits εuc < ɸT εyc (12.12.3.10.1d-1)
28 Thrust Strain Limits εuc < ɸT εyc ( d-1) εuc = factored compressive strain due to thrust = ɸT = resistance factor for thrust effects = 1.0 (Table ) εyc = factored compressive strain limit = (Table ) < (1.0)(0.041) O.K.

29 Waviness Hoop Compression at Valley
29 Hoop Compression at Valley Di x εcu x 1 = 48 in x = in Hoop Compression at Liner Di x εcu x 0.38 = 48 in x x 0.38 = in Difference in Hoop Compression under Service Loads (1.856 in – in)/1.95 = 0.59 in

30 Waviness 30 A’ = (0.59 in)/2 A’ = 0.3 in

31 Buckling Strain Limit 1.2 Cn(EpIp)1/3 ɸsMs(1-2ʋ) Rh εbck = Aeff Ep
31 2 1.2 Cn(EpIp)1/3 3 ɸsMs(1-2ʋ) Rh εbck = Aeff Ep (1-ʋ)2 εbck = nominal strain capacity for general buckling Cn = calibration factor to account for nonlinear effects = 0.55 ʋ = Poisson’s ratio of soil Rh = correction factor for backfill soil geometry 11.4 11.4 Rh = = = 0.99 D 50.54 in 11+ 11+ 12H (12)(8 ft)

32 Buckling Strain Limit 1.2 Cn(EpIp)1/3 ɸsMs(1-2ʋ) Rh εbck = Aeff Ep
32 2 1.2 Cn(EpIp)1/3 3 ɸsMs(1-2ʋ) Rh εbck = Aeff Ep (1-ʋ)2 2 3 (0.9)(0.744 ksi)(1-2(0.3)) 1.2(0.55)[(22 ksi)/(0.65 in4/in]1/3 0.99 εbck = (0.31 in2/in)(22 ksi) (1-0.3)2 εbck = > O.K

33 Reverse Curvature/Snap-Through Buckling

34 Check Deflection Δt < ΔA (12.12.2.2-1) KB(DLPsp + CLPL)Do Δt =
34 Check Deflection Δt < ΔA ( ) KB(DLPsp + CLPL)Do Δt = + εscD ( ) 1000(EpIp/R Ms) KB = bedding coefficient (typical) DL = Deflection Lag Factor – 1.5 (typical) Psp = Soil Prism εsc = εuc/1.95 = /1.95 =

35 Check Deflection Δt = 57.62 Δt = + 0.95 46.2
35 Check Deflection 0.10[1.5(7.08 psi) + 0]54.26 in Δt = (48 in) 1000[(22 ksi)(0.65 in4/in)/(25.27 in) (0.744 ksi)] 57.62 Δt = + 0.95 46.2 Δt = 2.2 in < ΔA = 0.05 x 48 in = 2.4 in (2.2/48)/100 = 4.6% Deflection

36 Determine the Bending Strain
36 Δf = ΔA – εcsD ( b-4) Δf = 2.4 – 0.95 = 1.45 in εf = γEVDf(c/R)(Δf/D) γEV = load factor for earth fill dead load1.3 (Table ) Df = shape factor (Table b-1) c = larger of the distance from the neutral axis c = cmax = 1.86 in

37 Bending and Shortening

38 Determine the Bending Strain
38 Δf = ΔA – εcsD ( b-4) Δf = 2.4 – 0.95 = 1.45 in εf = γEVDf(c/R)(Δf/D) γEV = load factor for earth fill dead load1.3 (Table ) Df = shape factor (Table b-1) c = larger of the distance from the neutral axis c = cmax = 1.86 in

39 Well Compacted Soil

40 Shape Factor PS = [(22 ksi)(0.65 in4/in)]/[(0.149)(25.27)3]
40 PS = [(22 ksi)(0.65 in4/in)]/[(0.149)(25.27)3] PS = ksi Df = 8 – 1 = 7 ( b)

41 36 inch pipe Profile Wall Solid Wall 1.71” 2.7”” 1.62” 0.99” 0.81”

42 Compression/Tension in Bending
3

43 R1 Traffic Load Earth Load Final Backfill Initial Backfill Haunching
Bedding Foundation

44 Determine the Bending Strain
44 εf = (1.3)(7.0)(1.86 in/25.27 in)(1.45 in/50.54 in) εf = Tension = εcu – εf – = Compression = εcu + εf =

45 Allowable Bending Strain
45 εyt = 0.050 εyc = 0.041

46 Allowable Bending Strain
46 Allowable Bending Strain Tension εcu – εf < ɸfεyt ( b-1) < 1.0 (0.050) Great! Compression εcu + εf < ɸT(1.5εyc) < 1.0[(1.5)(0.041)] < Great! ɸf = ɸT = 1.0 (Table )

47 Conclusion 47 Slides 14 Necessary Equations Pipe Producer Provides
Not including live load Not including Aeff Calculations Not including service load calculations Pipe Producer Provides Outside Diameter Aeff c – Distance to the neutral axis


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