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…….. PackML concept illustration Line Controller Unit #1 Unit #2
Unit #n ……..
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Introduction This presentation is illustrating the PackML concept.
The presentation is devided into sections, and each section contains one scenario. The animation is running automatically, but clicking is necessary whenever text or balloons appear. It is possible to jump between the different sections, by activating the links located in the index or on the last page in each section.
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Introduction Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1 Unit 2
Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Unit 2 Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Unit 3 Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Unit N Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Data in Line controller Received from Unit sent to Unit Data in Line controller Received from Unit received from Unit Down Stream Ready Infeed Ready Down Stream Ready Infeed Ready Down Stream Ready Infeed Ready Data in Line controller Received from Unit Ethernet Data communication Between LC and Unit Down Stream Ready Infeed Ready Command issued by the unit itself Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Data in Line controller Received from Unit Digital hardwired signals Up Stream Down Stream
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Index Prepare line for production Startup order
Suspend Unit on starvation Unsuspend Unit after starvation Hold Unit (machine failure) Line impact on machine failure Line restart on machine failure Suspend Unit from Line Controller (operator brake) Unsuspend Unit from Line Controller Order completion (Complete Unit) Order completion (Stop Unit)
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1. Prepare line for production
This section is illustrating the preparation of the units on the line, before startup of an order. All units on the line are brought to Mode Producing, State IDLE. A unit enters the State IDLE by means of Command Reset. The Command Reset is issued locally on the unit by the operator, when all safety issues are satisfied. When the unit is in State IDLE, it is indicating that it is ready to receive new job data and Command Start from the Line Controller.
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1. Prepare line for production
Line Controller Unit 1 Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Unit 2 Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Unit 3 Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Unit N Producing Mode STOPPED State 41 Event ID Detail Error Info No CMD LC Command LC Write Job Data Unit Write Down Stream Ready Infeed Ready Down Stream Ready Infeed Ready Down Stream Ready Infeed Ready Down Stream Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The Operator prepare each unit for production. When all safety issues are satisfied, the Unit issue a Command Reset. Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Reset Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The Unit react on the Command Reset by entering State Resetting and transfer the State change to LC. Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Reset Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Resetting State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Reset Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Resetting State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Resetting State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 is ready for production. Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Reset Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Reset Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode Resetting State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Reset Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode Resetting State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode Resetting State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Reset Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode STOPPED State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Reset Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode Resetting State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Reset Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode Resetting State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode Resetting State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Reset Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode STOPPED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Reset Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode Resetting State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Reset Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode Resetting State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode Resetting State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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1. Prepare line for production
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Go to Index Restart No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 2, 3 and N are ready for production. Up Stream Down Stream
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2. Startup order This section is illustrating starting up an order on the line. When Unit 1 is in State IDLE, and an order is ready for the line, the operator can start the order. Job data are transferred to each Unit, and Command Start is issued by the Line Controller.
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Unit 1 is in State IDLE and an order is ready for the line. The operator start the order. Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Units received Job data. Ready for LC to issue Command Start. Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The LC has issued Command Start, and the Units react by entering State Starting. Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Producing Mode IDLE State Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode Starting State Producing Mode Starting State Producing Mode Starting State Producing Mode Starting State Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info Start LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode Starting State Producing Mode Starting State Producing Mode Starting State Producing Mode Starting State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The LC issues No Command, and the Units react by entering State EXECUTE. Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode Starting State Producing Mode Starting State Producing Mode Starting State Producing Mode Starting State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command All Units are in State EXECUTE. Internal buffers are empty, Digital signal Infeed Ready is activated. Up Stream Down Stream
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2. Startup order Line Controller Unit 1 Unit 2 Unit 3 Unit N Unit 1
Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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2. Startup order Go to Index Restart Line Controller Unit 1 Unit 2
Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Go to Index Restart No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The order is running on the line. Up Stream Down Stream
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3. Suspend Unit on starvation
This section is illustrating lacking products from the beginning of the line, when running an order. This could for example be the case when an order is just started and no products has been fed to the line yet. When the unit detects lack of products, it will issue a Command Suspend, which will finally bring it to the State SUSPENDED. The unit will report Starvation as the cause of no product flow. The detection of lack of products is handled by the unit itself. There may be different ways to detect this, for example by sensors on infeed or a delay on product processing.
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3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 detects no products on the infeed. After a short delay, the Unit issue Command Suspend. Up Stream Down Stream
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3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Suspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Suspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 2, 3 and N detects no products independently. The Units issue Command Suspend. Up Stream Down Stream
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3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Suspend Unit Command Unit 3 Suspend Unit Command Unit N Suspend Unit Command Up Stream Down Stream
49
3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode Suspending State Producing Mode Suspending State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Suspend Unit Command Unit 3 Suspend Unit Command Unit N Suspend Unit Command Up Stream Down Stream
50
3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode Suspending State Producing Mode Suspending State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
51
3. Suspend Unit on starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Go to Index Restart No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1, 2, 3 and N in State SUSPENDED because of starvation. Up Stream Down Stream
52
4. Unsuspend Unit after starvation
This section is illustrating products being fed to the line This could for example be the case when an order is just started and products has been fed to the line.
53
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The infeed of the line is fed with products. Up Stream Down Stream
54
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 detects products on the infeed. The Unit issues Command Unsuspend. Up Stream Down Stream
55
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Unsuspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
56
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Unsuspending State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Unsuspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
57
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Unsuspending State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 in State EXECUTE, more products are fed to the line. Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 2 detects products on the infeed. The Unit issues Command Unsuspend. 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Unsuspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode Unsuspending State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Unsuspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode Unsuspending State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
63
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 3 detects products on the infeed. The Unit issues Command Unsuspend. 1 Up Stream Down Stream
64
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Unsuspend Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
65
4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Unsuspending State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Unsuspend Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Unsuspending State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit N detects products on the infeed. The Unit issues Command Unsuspend. 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Unsuspend Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Unsuspending State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Unsuspend Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Unsuspending State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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4. Unsuspend Unit after starvation
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Go to Index Restart No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Products are running through the line 1 Up Stream Down Stream
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5. Hold Unit (machine failure)
This section is illustrating a machine failure on Unit 3. The Unit will issue a Command Hold, which will finally bring it to the State HELD This could for example be the case if a product is jammed in the Unit.
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5. Hold Unit (machine failure)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Product jammed in Unit 3. The unit issues Command Hold 1 Up Stream Down Stream
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5. Hold Unit (machine failure)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Hold Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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5. Hold Unit (machine failure)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Holding State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Hold Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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5. Hold Unit (machine failure)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Holding State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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5. Hold Unit (machine failure)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode HELD State Producing Mode EXECUTE State Go to Index Restart No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 3 is in State HELD, and the operator can correct the failure. This will have impact to the rest of the line. 1 Up Stream Down Stream
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6. Line impact on machine failure
This section is illustrating the impact on the line, when a machine failure on a unit has occurred. Unit 3 is in State HELD causing the Infeed ready signal to be inactive. The Line Controller passes the status of the Infeed ready signal from downstream unit to upstream unit as a Downstream ready signal. When a unit detects that the Downstream ready signal is inactive, the unit issues a Command Suspend, which will finally bring it to the State SUSPENDED. If the internal buffer is full, the Infeed ready signal will become inactive. The unit will report Saturation as the cause of no product flow. Downstream units after the unit in State HELD will continue producing until lack of products. When the unit detects lack of products, it will issue a Command Suspend, which will finally bring it to the State SUSPENDED. The unit will report Starvation as the cause of no product flow.
79
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 2 detects downstream not ready. The Unit issues Command Suspend. 1 Up Stream Down Stream
80
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Suspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
81
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode Suspending State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Suspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
82
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode Suspending State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
83
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 detects downstream not ready The Unit issues Command Suspend 1 Up Stream Down Stream
84
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Suspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
85
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Suspending State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Suspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
86
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Suspending State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
87
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 and 2 are in State SUSPENDED. There are no product flow from Unit 3 and upstream the line. Unit N continue producing until starvation. 1 Up Stream Down Stream
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6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit N detects no products on the infeed. The Unit issue Command Suspend caused by starvation. 1 Up Stream Down Stream
89
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode EXECUTE State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Suspend Unit Command 1 Up Stream Down Stream
90
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode Suspending State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Suspend Unit Command 1 Up Stream Down Stream
91
6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode Suspending State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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6. Line impact on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode SUSPENDED State Go to Index Restart No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The whole line has reacted on the machine failure of Unit 3. 1 Up Stream Down Stream
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7. Line restart on machine failure
This section is illustrating restart of the line, when a machine failure on a unit has occurred. The operator corrects the problem of the Unit with the machine failure. When the problem has been corrected and all safety issues are satisfied, the unit will issue a Command Unhold. The command will finally bring the unit to State EXECUTE and the Infeed ready signal will become active. When a unit detects that the Downstream ready signal is active, the unit issues a Command Unsuspend, which will finally bring it to the State EXECUTE and the Infeed ready signal will become active. Downstream units after the unit which were in State HELD, will issue a Command Unsuspend when products arrive on the infeed, which will finally bring it to the State EXECUTE.
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command The operator removes the jammed product on Unit 3, and restart the machine. 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode HELD State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Unhold Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode Unholding State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Unhold Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode Unholding State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 11 27 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 3 in State EXECUTE. Infeed ready is active allowing Upstream units to resume product flow. 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Unsuspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode Unsuspending State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Unsuspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode Unsuspending State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Unsuspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Unsuspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Unsuspend Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Unsuspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 21 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit N detects products on the infeed. The Unit issues Command Unsuspend. 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Unsuspend Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Unsuspending State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Unsuspend Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode Unsuspending State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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7. Line restart on machine failure
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Go to Index Restart No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Products are running through the line. 1 Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
This section is illustrating an operator brake during production. The operator activates the operator brake function from the Line Controller. The Line Controller issues Command Suspend to all units on the line, starting from the first upstream unit. When the unit is in State SUSPENDED, the Line Controller will continue with the next downstream unit. In this illustration it is decided that Unit 1 and 2 should empty its internal buffer when entering State SUSPENDED. Unit 3 and N should stop immediately.
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8. Suspend from Line Controller (ope brake)
The Operator activates “Operator brake” function from the Line Controller. Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command 1 Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 in State SUSPENDED with empty buffer. LC sends Command Suspend to Unit 2. Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 2 in State SUSPENDED with empty buffer. LC sends Command Suspend to Unit 3. Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 3 in State SUSPENDED. LC sends Command Suspend to Unit N. Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode Suspending State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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8. Suspend from Line Controller (ope brake)
Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Go to Index Restart Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Product flow is stopped. Units report Removable planned down time as the cause. Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
This section is illustrating a restart of the line after an operator brake. The operator activates the operator brake restart function from the Line Controller. The Line Controller issues Command Unsuspend to all units on the line simultaneously.
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9. Unsuspend Unit from Line Controller
The Operator activates “Operator brake restart” function from the Line Controller. Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info Suspend LC Command 71 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
Unit N Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Unsuspend LC Command 71 Event ID Detail Error Info Unsuspend LC Command 71 Event ID Detail Error Info Unsuspend LC Command 71 Event ID Detail Error Info Unsuspend LC Command 71 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
Unit N Producing Mode Unsuspending State Producing Mode Unsuspending State Producing Mode Unsuspending State Producing Mode Unsuspending State Unsuspend LC Command 71 Event ID Detail Error Info Unsuspend LC Command 71 Event ID Detail Error Info Unsuspend LC Command 71 Event ID Detail Error Info Unsuspend LC Command 71 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 and 2 internal buffer are empty and Unit N Downstream ready is active Infeed Ready is activated. Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 3 detects Downstream ready. Infeed ready is activated. Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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9. Unsuspend Unit from Line Controller
Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Go to Index Restart No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Products are running through the line. Up Stream Down Stream
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10. Order completion (Complete Unit)
This section is illustrating an order completion based on local complete of Unit 1. This would for example be the case if the product flow is high on a unit, and it would be impossible for the operator to complete the order with the desired produced quantity. When Unit 1 is in State Complete, the product flow would continue on the downstream units, resulting in starvation on the line. The operator activates the complete order function from the Line Controller. The Line Controller issues Command Stop to all units on the line, starting from the first upstream unit. The Command Stop will not be issued if a unit is in State STOPPED or ABORTED. When the unit is in State STOPPED, the Line Controller will continue with the next downstream unit.
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 detects that desired quantity for the order is reached. The unit issues a Command Complete Up Stream Down Stream
137
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Complete Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
138
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Completing State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 Complete Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
139
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Completing State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
140
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 1 has emptied its internal buffer and is in State COMPLETE. The product flow continues on downstream units, causing starvation. Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
142
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Suspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
143
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 Suspend Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
144
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode Suspending State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
145
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Suspend Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 Suspend Unit Command Unit N No CMD Unit Command Up Stream Down Stream
148
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode Suspending State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
150
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Suspend Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode Suspending State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N Suspend Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode Suspending State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
The operator activates the complete order from the LC. Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Unit 2, 3 and N in State SUSPENDED. Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode COMPLETE State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Stop LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Stopping State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Stopping State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
157
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
158
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
159
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode Stopping State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
160
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode Stopping State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
161
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
162
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode SUSPENDED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 22 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
163
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
164
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
165
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
166
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode SUSPENDED State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 22 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
167
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
168
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
169
10. Order completion (Complete Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Go to Index Restart No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Order has been completed. Up Stream Down Stream
170
11. Order completion (Stop Unit)
This section is illustrating order complete on the line The operator activates the complete order function from the Line Controller. The Line Controller issues Command Stop to all units on the line, starting from the first upstream unit. The Command Stop will not be issued if a unit is in State STOPPED or ABORTED. When the unit is in State STOPPED, the Line Controller will continue with the next downstream unit.
171
11. Order completion (Stop Unit)
The operator activates the complete order from the LC. Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
172
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
173
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Stopping State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
174
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode Stopping State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
175
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
176
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode EXECUTE State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
177
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode Stopping State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
178
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode Stopping State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
179
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
180
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode EXECUTE State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
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11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
182
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
183
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
184
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode EXECUTE State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
185
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info Stop LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
186
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode Stopping State No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 1 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Up Stream Down Stream
187
11. Order completion (Stop Unit)
Line Controller Unit 1 Unit 2 Unit 3 Unit N Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Producing Mode STOPPED State Go to Index Restart No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info No CMD LC Command 41 Event ID Detail Error Info LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data LC Write Job Data Unit Write Job Data Down Stream Ready Down Stream Ready Down Stream Ready Down Stream Ready Infeed Ready Infeed Ready Infeed Ready Infeed Ready Unit 1 No CMD Unit Command Unit 2 No CMD Unit Command Unit 3 No CMD Unit Command Unit N No CMD Unit Command Order has been completed. Up Stream Down Stream
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