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Pipe Principles PREPARED FOR November 22, 2018
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Pipe Continuous Weld (CW) “Hot” mill manufacturing method
Heated scalp is pulled through forming rolls and butted together forming a melted seam Basic, all-around hot water, chilled water, drain, low-med pressure steam applications Pros Economical Consistent seam, ideal for threading Domestic Uniform 10’/21’ lengths
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Pipe Continuous Weld (CW) Old-school, “Hot” mill manufacturing method
Heated scalp is pulled through forming rolls and butted together forming a melted seam Basic, all-around hot water, chilled water, drain, low-med pressure steam applications Cons Scarcity Only one firm continues to produce, due to EPA regulations and very high mill costs Inferior bursting pressure Unsuitable for roll grooving
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Pipe Electric Resistance Weld Grade B(A53B ERW)
Basic, all-around 2-1/2” and larger pipe Coils of steel are cold formed by rollers and arc-welded electrically, cold-style production Seam is annealed via either blast furnace or chemically, to reduce martensite in weld Pros Wide-variety of applications Ideal for all welding, grooving Domestic and Import Uniform 21’ lengths through 6” MTR (birth cert) created for every length
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Pipe Electric Resistance Weld Grade B(A53B ERW)
Basic, all-around 2-1/2” and larger pipe Coils of steel are cold formed by rollers and arc-welded electrically, cold-style production Seam is annealed via either blast furnace or chemically, to reduce martensite in weld Cons Seam is harder than that of CW Inferior bursting pressure vs Seamless *not per ANSI B31.1 Limited to standard wall
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Pipe Seamless(A106) Superior to A53 and CW in all properties
A solid billet of steel is rotated while a mandrel shapes an interior hole in tube Pros Widest-variety of applications Superior for all welding, grooving Available in all wall thicknesses MTR (birth cert) created for every length
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Pipe *Not necessarily superior to welded pipe Seamless(A106)
Superior to A53 and CW in all properties A solid billet of steel is rotated while a mandrel shapes an interior hole in tube *Not necessarily superior to welded pipe Cons Price Availability of domestic product 17’-24’ lengths
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Conclusion PREPARED FOR November 22, 2018
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