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Optimal Design of Turbofan
P M V Subbarao Professor Mechanical Engineering Department Its Time to think about fuel Economy!!!
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Best Selling Turbofans in World CFM series
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Current Turbofan Engines
Model Thrust Bypass ratio Pressure ratio Applications CFM56-7B18 (86.7 kN) 5.5 32.7 Boeing CFM56-7B20 (91.6 kN) 5.4 Boeing , Boeing CFM56-7B22 (101 kN) 5.3 CFM56-7B24 (108 kN) Boeing , Boeing , Boeing CFM56-7B27 (121 kN) 5.1 Bo
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Simplified Objective Function
For maximum fuel economy, maximize the denominator. Fan Effects : Fan Pressure Ratio & Bypass Ratio.
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Modified Objective Function
Rewrite OF for best as:
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Relative change in Turbine TR to BPR
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The final Objective function for best
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Optimum Bypass ratio for Minimum TSFC
Solve above equation for optimum bypass ratio to give minimum specific fuel consumption. Further use of aopt to calculate velocities of cold and hot jets will give ? ????
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Best for Maximum Fuel Economy : Effect of Compressor Pressure Ratio
aopt T04=1700K r0,p,fan=2.0 Mac=0.9 r0,p,comp
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Best for Maximum Fuel Economy : Effect of Fan Pressure Ratio
T04=1700K r0,p,comp=24.0 Mac=0.9 aopt r0,p,fan
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Best for Maximum Fuel Economy : Effect of Flight Mach Number
T04=1700K r0,p,comp=24.0 r0,p,fan=2.0 aopt r0,p,fan=3.0 Mac
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Selection of Optimum Fan Pressure Ratio
f is a weak function of !!!???!!!
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Maximum Fuel Economy : Effect of Compressor Pressure Ratio
T04=1700K a=4.0 Mac=0.9 rfan,opt rcomp
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Maximum Fuel Economy : Effect of Bypass Ratio
rfan,opt r0,p,comp=24.0 Mac=0.9 a
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Best for Maximum Fuel Economy : Effect of Fan Pressure Ratio
T04=1700K r0,p,comp=24.0 Mac=0.9 aopt r0,p,fan rfan,opt a
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Design Charts : Contours of Constant TSFC
r0p,fan a
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Design Charts : Contours of Constant Specific Thrust
r0p,fan a
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Latest Turbofan Models form PW
PW1100G[47] PW1400G PW1500G[48] PW1900G Fan Diameter 81 in (206 cm) 73 in (185 cm) Bypass ratio 12.5:1 12:1 Static Thrust 110–160 kN 120–140 kN 85–104 kN 76–102 kN Compressor Axial flow, 1 geared fan, 3 stage LPC, 8 stage HPC Combustor Twin annular pre-swirl combustor[49] Turbine Axial flow, 2-stage HP, 3-stage LP Application A320neo family Irkut MC-21 CSeries E-Jets E2 190/195 Service entry January 2016 2018 15 July 2016
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Green Engines PW1200G PW1500G PW1100G-JM PW1400G-JM PW1900G
Thrust (kN) k Fuel Burn (vs. current engines) % -16 % Noise (vs. stage 4) -15 dB -20 dB Emissions - CO2 reduction per a/c (tonnes annually) -2.700 -3.000 -3.600 Emissions - NOx (margin to CAEP 6) -50 % -55 %
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How to Facilitates Afterburner ???
Serves, Defense & Space Applications ….
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Mixed Flow Turbofan Engine
1 2 6c 3 8 6h 7 4 5 Condition for Ideal Mixing:
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