1. Steve Donnelly, ABB, March 2013
ABB’s next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too.

2. ACF - Meets all the regulations, reduces capital costs and cuts lifetime costs, too.
Regulation approvals:-
EN (and therefore QAL1)
EN14181
MCERTS
WID, LCPD and IED
US EPA & CSA
Capital costs reduced:-
One single instrument to measure up to 15 components - simultaneously
Lifetime costs cut:-
No moving parts
6 months maintenance interval
Assured support from UK largest Service organisation
Good OMA score
© ABB
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3. ACF - Applications Municipal Waste Incinerators
Hazardous/clinical waste incineration
Waste pyrolysis
Gasification
Hazardous Waste Incinerators
Cement plants
Lime kiln
Thermal treatment of contaminated soils
Solvent destruction at pharmaceutical plants
Power Plants
Biomass & low grade waste wood combustion
Sludge combustion
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4. ACF Some users

5. ACF Complete CEMS for multi-component measurement
Continuous operation system
FTIR technology
Up to 15 components measured simultaneously
Sample Probe & Preparation
Extractive Measurement - Hot / Wet
Complete product and support of application
Founded on ABB Technology
Best Available Technology for monitoring low ranges of reactive gases such as: HCl, HF and NH3 …
Proven technology since th generation coming soon
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6. ACF - System design FTIR Emergency purge/ Test gas MR Cell FID
Burner Gas
Test gas
Gas Outlet
SC - Block
Sample Gas O2
Air
Cleaner
Compressed Air
Test gas
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7. ACF Measuring components and ranges
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8. ACF - saving costs Ethernet One instrument only
SOx, NOx, CO
HCl
One instrument only
No complicated interconnections
Reduced installation costs
Longest maintenance intervals
Reduction of maintenance efforts
Maintenance-free sample transportation
No moving parts
Modern serial communication
Saves cabling and engineering costs connecting to your DCS or DAHS
Remote monitoring
Unattended operation & maintenance through remote monitoring via standard Ethernet and PC
TOC O2
Ethernet
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9. ACF – saving costs Easy to add more measuring components
Future-proofing against legislation change
Extra gas port
Offers the possibility to connect other analysers (e.g. mercury measurement). No extra cost of a separate probe and sample line
Control
HMI in local languages (latin letters)
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10. ACF – Reliability System availability > 98%
Proven by stringent TÜV field tests running for one year. Guaranteed to 95%.
Redundancy
Dual redundant arrangements increase the system availability.
Spare Parts
6 hour and 24 hour availability of spare parts
Service support
6 monthly service
Emergency call-out plans
QAL2 assistance
Fully documented service and calibration
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11. ACF - Reliability Ready for operation All you need is …
Electrial power supply
Instrument air
Maintenance costs
Up to 50% reduced maintenance costs due to 6 months certified maintenance interval
Certified Service
9 certified service engineers in UK alone
More than 60 manufacturer-trained and certified service technicians world-wide
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12. ACF - Evolution
1990‘s Development of the world‘s first FTIR based process CEM system
1993 Start of product sales
2002 Launch of 3rd Generation
Today 85 installed in UK alone
More than 1,000 installations world-wide
© ABB
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13. ACF - Evolution Soon 4th Generation EN15267 Improvements (TÜV, MCerts
Improved smallest ranges where necessary, e.g. HF
Higher ranges to allow monitoring components outside typical CEM ranges, e.g. to monitor plant start-ups or upsets
NO2 certified
Green house gases (N2O, CH4, CO2) certified
© ABB
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14. What more can ABB offer?
Air Flow measurement Averaging Pitot tubes Testing now for MCERTS approval
Water Flow measurement Electromagnetic MCERTS approved.
Analyser Houses Fully integrated with data acquisition systems, dust, flow, pressure and temperature measurements.
Combustion gas measurement O2, CO MCERTS approved

15. ABB Stands 47 and 48 Steve Donnelly, CEMS specialist
Workshop Thursday 14th March
Room 4
11.00 – 11.30
ABB Stack Flow Master: integrating flow measurement into ABB CEMS