1. KORSCH Tablet Compression Technology

2. The Ultimate Research Tool
XL 100 Pro
Tablet Press
The Ultimate Research Tool

3. XL100 Presentation Outline
General Specifications
System Flexibility
Control System
Data Acquisition and Analysis
Technical Support Services
Industry References
System Advantages
XL 100 Pro Tablet Press

4. General Specifications

5. XL100 Specifications Fully GMP Compliant
Exchangeable Turret Capability
8 Station, IPT or EURO D Tools
10 Station, IPT or EURO B Tools
12 Station, IPT or EURO BB Tools
10 kN Precompression Force
60 kN Main Compression Force
120 RPM Press Speed Capability
XL 100 Pro Tablet Press

6. XL100 Specifications Stainless Steel Execution
Frequency Drive on Main Motor
Open Gravity Feed Frame
Variable Speed Power Feed Frame
Sealed Compression Zone
Quick Disconnect Design
Noise Dampening System
XL 100 Pro Tablet Press

7. XL100 Specifications Handwheel Adjustments Allen-Bradley PLC Controls
Tablet Weight
Tablet Thickness
Allen-Bradley PLC Controls
Basic Parameters
Machine Diagnostics
Color Touch Screen
XL 100 Pro Tablet Press

8. XL100 Specifications Machine Instrumentation
Precompression Force
Main Compression Force
Tablet Ejection Force
Press Force Control Option
Automatic Weight Control
Single Tablet Rejection
Tablet Sampling Station Option
XL 100 Pro Tablet Press

9. Noise Dampening Design
Carrier Plate Design
Compression Zone Fully Isolated from Machine Frame and Head Piece
Extremely QUIET Operation
XL 100 Pro Tablet Press

10. Flexibility
Exchangeable Turret

11. Exchangeable Turret
Permits the Development of ANY SIZE Tablet on a Single Machine
Permits Fast Change Capability for Extreme Efficiency
Offers Opportunity to Dedicate Turrets for Specific Actives for Potent Applications
XL 100 Pro Tablet Press

12. XL100 Turret Configurations
XL 100 Pro Tablet Press

13. Turret Removal
XL 100 Pro Tablet Press

14. Turret Removal
XL 100 Pro Tablet Press

15. Turret Lift/Transport Unit
XL 100 Pro Tablet Press

16. Turret Lift/Transport Unit
XL 100 Pro Tablet Press

17. XL100 Turret Removal
XL 100 Pro Tablet Press

18. Main Compression Assembly
Mounted to Carrier Plate
60 kN Press Force Capability
Pivots to Permit Turret Removal
XL 100 Pro Tablet Press

19. Main Compression Assembly
XL 100 Pro Tablet Press

20. Flexibility
Power Feeder and Gravity Feeder

21. Power Feeder Variable Speed Power Feed Frame
Mounted on Fixed Support Table
Preset Clearance to Die Table
Quick Disconnects for Easy Removal and Cleaning
XL 100 Pro Tablet Press

22. Power Feeder
XL 100 Pro Tablet Press

23. Power Feeder
XL 100 Pro Tablet Press

24. Gravity Feeder
XL 100 Pro Tablet Press

25. Flexibility
Operation with Minimal Material Quantities

26. Reduced Tools Full Functionality with Any Number of Reduced Tools
Requires Only Installation of Blank Dies
XL 100 Pro Tablet Press

27. Minimal Quantities Power Feeder
XL100 Offers Low Level Over-Ride Capability
Low Speed Capability to 5 RPM
Choice of Feeder Paddles
Rectangular Cross Section
Round Cross Section
Permits Use with < 1kg
XL 100 Pro Tablet Press

28. Minimal Quantities Gravity Feeder
Permits Operation With Extremely Minimal Quantities (< 50 grams)
Manual Feeding Option for Single Punch Utilization
XL 100 Pro Tablet Press

29. Flexibility
Fast Set-Up and Changeover

30. Compression Zone Innovative Design Eliminates Corner Columns
Complete Access to Compression Zone
Smooth Surfaces and Quick Disconnects
XL 100 Pro Tablet Press

31. Fast Change Capability
Complete Disassembly in Minutes
Complete Turret Removal in 10 Minutes
XL 100 Pro Tablet Press

32. Manual Handwheel for Turret Rotation
Ergonomic Placement
Permits Fast Press Tool Installation and Removal
Interlock for Safe Operation
XL 100 Pro Tablet Press

33. Flexibility
Full Instrumentation

34. Instrumentation Main Compression Force Precompression Force
Tablet Ejection Force
Segmented Cam
XL 100 Pro Tablet Press

35. Flexibility
Caster Base for Portability

36. XL100 on Caster Base Stainless Steel Base Locking Casters
Permits Full Portability
Leveling Footpads Included
XL 100 Pro Tablet Press

37. XL100 Caster Base
XL 100 Pro Tablet Press

38. Leveling Footpads
XL 100 Pro Tablet Press

39. Flexibility
Control for Clinical Batch Production

40. Clinical Batch Production
Optional Press Force Control with Single Tablet Rejection
Offers Production Scale Process Control
XL 100 Pro Tablet Press

41. Clinical Batch Production
3-Channel Chute
Good Tablets
Bad Tablets
Sample Tablets
Optional Feedback Control Based on Actual Tablet Weight
XL 100 Pro Tablet Press

42. Flexibility
Product Containment

43. Product Containment IDEAL for Product Containment Applications
Enables the Development of High Potency Compounds
Isolator Retrofit Kit Available
XL 100 Pro Tablet Press

44. XL100 Isolator Mock-Up
XL 100 Pro Tablet Press

45. Retrofit Isolator Kit
XL 100 Pro Tablet Press

46. Retrofit Isolator Kit
Dual Hepa Filters on Air Inlet/Outlet with Safe Change
270 mm RTP to Remove Machine Parts for Cleaning
Portable Ventilation/Filtration Skid for Negative Pressure Control
Containment Valve Selection for Any OEL Requirement
XL 100 Pro Tablet Press

47. Flexibility
Wash-in-Place Capability

48. WIP Capability
Compression Zone Components Upgraded to 316L Stainless Steel
Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe and Feeder
Manual Spray Head for Compression Zone, Manipulated Via Glove Port
Permits Simple Rinse, or Detergent Wash
XL 100 Pro Tablet Press

49. XL100 WipCon
XL 100 Pro Tablet Press

50. XL100 Control System

51. Allen-Bradley PLC Platform
XL 100 Pro Tablet Press

52. Touch Screen Interface
User-Friendly Operator Interface
Minimum Number of Control Screens for EASE of Use
Displays Basic Machine Controls and Press Faults
XL 100 Pro Tablet Press

53. Login Capability
XL 100 Pro Tablet Press

54. Password Administration
XL 100 Pro Tablet Press

55. User Administration
XL 100 Pro Tablet Press

56. User Profile
XL 100 Pro Tablet Press

57. Access Authorization
XL 100 Pro Tablet Press

58. Main Screen
XL 100 Pro Tablet Press

59. Service Screen
XL 100 Pro Tablet Press

60. Press Force Control
XL 100 Pro Tablet Press

61. Additional Forces
XL 100 Pro Tablet Press

62. Press Force Trending
XL 100 Pro Tablet Press

63. Single Forces Screen
XL 100 Pro Tablet Press

64. Reduced Tools
XL 100 Pro Tablet Press

65. Calibration Screen
XL 100 Pro Tablet Press

66. Calibrate Press Speed
XL 100 Pro Tablet Press

67. Calibrate Feeder Speed
XL 100 Pro Tablet Press

68. Calibrate Amplifiers
XL 100 Pro Tablet Press

69. Calibrate Dosing
XL 100 Pro Tablet Press

70. Single Tablet Rejection
XL 100 Pro Tablet Press

71. Single Sorting Limits
XL 100 Pro Tablet Press

72. Tablet Rejection Log
XL 100 Pro Tablet Press

73. Magnesium Stearate Spray System (Optional)
XL 100 Pro Tablet Press

74. Language Selection
XL 100 Pro Tablet Press

75. Report Printing All Control Screens Single Press Forces
Machine Parameters
Permits Repeatable Machine Set-Up Between Machine and Sites
XL 100 Pro Tablet Press

76. XL100 PRO - Optional WonderWare Platform

77. General Machine Controls
XL 100 Pro Tablet Press

78. User LOGIN with PASSWORD
XL 100 Pro Tablet Press

79. EVENT LOG
XL 100 Pro Tablet Press

80. PRESS FORCE Limits
XL 100 Pro Tablet Press

81. SINGLE FORCES
XL 100 Pro Tablet Press

82. REJECT LOG
XL 100 Pro Tablet Press

83. Tablet Sampling Protocol
XL 100 Pro Tablet Press

84. Tablet Data Entry
XL 100 Pro Tablet Press

85. PMA-3 Data Acquisition System

86. KORSCH PharmaResearch® Data Acquisition System
Stainless Steel Cabinet
Caster Base
Windows Platform
Real-Time Display of Force Parameters
Data Collection and Analysis with Storage and Export of Data
21 CFR Part 11 Compliant
XL 100 Pro Tablet Press

87. PharmaResearch® Amplifier Rack
XL 100 Pro Tablet Press

88. PharmaResearch® Data Collection
XL 100 Pro Tablet Press

89. PharmaResearch® Data Analysis
XL 100 Pro Tablet Press

90. PharmaResearch® Display Single Forces
XL 100 Pro Tablet Press

91. PharmaResearch® Data Analysis
XL 100 Pro Tablet Press

92. PharmaResearch® Data Analysis
XL 100 Pro Tablet Press

93. PharmaResearch® Data Analysis
XL 100 Pro Tablet Press

94. PharmaResearch® Data Analysis
XL 100 Pro Tablet Press

95. PharmaResearch® Main Screen
XL 100 Pro Tablet Press

96. Data Integrity All Reports in Secure PDF Format Burned to CD
Option to Direct Data Reports to Central Network
XL 100 Pro Tablet Press

97. Technical Support Services

98. Technical Support Services
Equipment Validation Support
IQ/CQ/OQ Documentation
Execution of Protocols On-Site
Training Certification Program
Training Documentation
PM and Calibration Service
Complete Spare Parts Inventory
XL 100 Pro Tablet Press

99. XL100 Advantages

100. Extreme Flexibility Exchangeable Turret Power Feeder/Gravity Feeder
Use with Minimal Material Quantities
Fast Set-Up and Changeover
Full Instrumentation
Caster Base for Portability
Control for Clinical Batch Production
Product Containment Capability
Wash-In-Place Capability
XL 100 Pro Tablet Press

101. User-Friendly Controls
Simple Monitoring
Press Force Control with Single Tablet Rejection
Comprehensive Data Collection and Analysis
XL 100 Pro Tablet Press

102. Technical Support Services
Turnkey Validation Program
Comprehensive Training Program
XL 100 Pro Tablet Press

103. KORSCH XL100 Tablet Press We Look Forward To A Working Partnership
in the
Future ...
XL 100 Pro Tablet Press

104. Thank You!