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Published byAmy Simpson Modified over 6 years ago
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Biomass Drying System Biomass drying unit for removing moisture content from waste wood products. INSTRUCTOR: DR CRIS KOUTSOUGERAS ADVISOR: DR RANA MITRA ADVISOR: MR BYRON PATTERSON Team Members: Logan Dykes Julian Ellis Nathan Hedrich James Richards
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Biomass What is Biomass? Carbon Neutral Local Sourcing
Power Generation
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Current Problems Moisture Content Hammer Mill (20%-30%)
Pellet Mill (MC < 15%)
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Conveyor Dryer Very Complicated Cost High Maintenance
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Initial Storage Shipping Container Active Solar Air Heating Forced Air
Goal of 30 Percent
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Moisture Content Experiment
Temperatures Times Oven Issues Problems with Airflow
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Results Constant Drying Rate Falling Drying Rate Bound Water
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New Design 1. Hopper 2. Auger 1 3. Auger 2 4. Intermediate Storage
5. Electric 3-Phase AC Motor 6. Gas-Powered Motor 7. Condensor and Flue
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Motor Control 5 HP - 10 HP Electric and Gas Motor
Augers in series: test of Strengths/Weaknesses Electric: Phase Conversion Losses, Gas: Factors for Motor - Make, Air Intake, Load
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Solar Thermal System Existing System Sustainability Center
Temperature Range (160 to 200 Fahrenheit)
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Solar Thermal System The LochinvarTiSun SCH 090 flat plate collector
84,500 BTU/day for Solar Heating Oriented due South
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Solar Radiation Solar data from the NREL
Exceeds the standard BTU/day for collector Adjust for maximum exposure
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Connecting the Heat Exchange
Lochinvar RJA200 200 Gallons 3 inlet/outlets
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Supplementary Heating System
10 HP ~ 8 kW Output Minimum Operating Temp for Exhaust 275 F Exhaust Temps. Up to 600 F at 3,600 RPM Galvanized Aluminum vs. Stainless Steel Safety Concerns
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Liquid to Gas Heat Exchanger
Finned Coil Heat Exchanger Design maximizes exposure duration Low powered fan
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Accomplished Main Project Components Project Lead
Auger Design and Motor Component Research Motor Selection 3D Modeling of Drying System Logan Dykes Nathan Hedrich Preliminary Storage Design Storage Building Selection Method of Drying James Richards Moisture Content Experiments Sourcing Samples Measuring Moisture Content Solar Thermal System Modeling Researching Existing System Finding Energy Production Julian Ellis
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Future Goals Task Timeline Material Selection Fall 2017
Create a 3 phase supply for the Hammermill and Motors Statistical Analysis of Experimental Data (ANOVA) Summer 2017 Modeling of Exponential Decay Functions Modeling of Initial Storage System Exposure Time Through Motor Control Continued Design of Auger
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Thank You
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