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Anand Industrial Enterprises

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Presentation on theme: "Anand Industrial Enterprises"— Presentation transcript:

1 Anand Industrial Enterprises
AiE Bangalore, India Electronics Manufacturing Services and Wiring Harness Assemblies An ISO Certified Company

2 Quality Policy "AIE is committed to meet customer needs and expectations by providing Quality PCB assemblies and Wiring harness on time through Adherence to Legal and applicable requirements, continual improvement in QMS, technology, customer satisfaction, trained work force, Quality objectives & productivity"

3 Background Offering products and services to various electronic and mechanical industries in India, Europe and USA. Diversified company offering multiple products and services. Including PCB Gerber designing and System Integration. Committed to Quality, Reliability and good manufacturing Process.

4 Milestones 2002 PCB Assembly with leaded components
1993 PCB Assembly automation (Wave Soldering) 1997 Eastman Kodak Camera assembly 2000 PCB Assembly using Surface Mount Technology (SMT) and Through-Hole Technology 2002

5 Milestones Kodak Camera Servicing Wiring Harness Assembly Unit 2003
2006 Full Inline SMT PCB Assembly 2012

6 Facility

7 Facility Located in Indian silicon valley and very close to ITPB
Spacious manufacturing facility with 20000Sq.Ft. Ample space available for further expansion 16000Sq.Ft.

8 Some of the Boards processed by AIE

9 Some of the Wiring Harness Assemblies processed by AiE

10 Some of the System Integration processed by AiE
SSDAC Product development for Southern Railways Parking Meter Integration

11 SMT Line 1

12 SMT Line 2

13 EMS Line Capacity Two fully Automated Inline SMT lines
First line with placement capacity of One lac chip components per hour. Second line with placement capacity of 41K chip components per hour. Both lines are capable of handling RoHS process & First line can handle Nitrogen soldering.

14 Manual Soldering Line

15 EKRA 7 Second Printer Features :
Alignment repeatability ± 12,5 6 Sigma. EVA™ – EKRA Vision Alignment System. Cycle time: 7s + print. Print format up to 610 x 510 mm Suitable for stencils up to 31“. Program changeover < 2 min. Print speed mm/s; in/s Frame Size : 450x450mm to 800x900mm Print Material Thickness : 0.2 to 6mm

16 KOHYOUNG 3D Solder Paste Inspection “8030-2L
Features : Camera : 4 Megapixel Camera Resolution : 20um FOV Size : 30mm x 30mm Height Accuracy : 1um PCB Size : 50mm x 50mm to 510mm x 510mm PCB Thickness : 0.4mm to 5mm Max Inspection size : 10 x 10mm Max Inspection Height : 400um

17 YAMAHA YSP In-Line solder Paste Printer with Vision- 3S Head

18 Mydata Pick & Place machine with 41K CPH

19 Panasonic Pick & Place Machine with 1,00,000 CPH NPM W2
Features : 1. PCB Size up to 750mm x 550mm with component range from 0201 up to L150 x W25 x T30mm 2. High accuracy placement of components 3. Improved component recognition speed by multi-recognition camera

20 HELLER 8 Zone reflow soldering system (1809 MKIII)
Features : Eight Zone forced convention system N2 option Capable of handling RoHS and non-RoHS process Blow-through cooling module provides cool rate of less than 3 Deg C per second New Flux system virtually eliminates maintenance Ultra parallel conveyer system

21 VITECH 3K Plus Automatic Optical Inspection System
For post print, pre reflow, mixed mode or post reflow applications 100% inspection: presence, absence, polarity and placement accuracy as well as OCV and solder joints with Profiler® tool. Real-time Statistical Process Control (SPC) capability Automatic conveyor width adjustment for boards up to 18” x 16” Cycle time: from to components per hour

22 OMNI Inline 3D Automatic Optical Inspection MV-6E
Features : FULL-3D inline vision inspector 15 Megapixel Top Camera 8 Projection Moiré Technology 8 Phase Coaxial Color Light 10 Megapixel Side-Viewer® Max PCB Size : 50mm x 50mm ~ 460mm x 460mm Robot Positioning Repeatability ±10μm Anand Industrial Enterprises Slide 8 of 13

23 JT Electricals WS-450 Wave Soldering Machines
One machine with Nitrogen option and chiller fitted One machine with Nitrogen and chiller option. Both are capable of handling RoHS process Closed-loop with inverter control system to keep stability and accuracy of the conveyor speed. Independent temperature control in the 3 pre-heating zones to achieve the best heat efficiency.

24 Aurotek 2 Slide PCB Router Y-S168SW

25 Agilent Medalist I3070 series 5 IN-Circuit Test system

26 VJE SRT Rework Station Features :
Maximum Board handling size 20” x 20” Minimum component size 0.02” Placement accuracy 0.002” Field of View 2” Top Heater 1.6KW Site heater 1.0KW Bottom Heater 4.0KW High resolution alignment optics – 2 Color LED lighting

27 Nordson Dage XRAY Machine
Features : < 0.95 μm feature recognition at all kVs Up to160 kV at 3 W target power Long life filament assembly Automated tube stabilisation 1,400 X geometric magnification (4,200 X system magnification) Maximum board size: 29” x 22.8” (736 x 580 mm) Maximum inspection area: 20” x 17.5” Up to 65° oblique angle views

28 Potting Machine GRACO PR 70
Features : Positive displacement pumps deliver ratio accuracy to ±1% Linear transducer monitors piston velocity to provide ratio assurance, and reduce scrap and re-work Shot size ranges from 2 to 70 cc’s Ratio range from 1:1 to 24:1 with variable drive

29 Conformal coating Machine SL-940
Features : Automated batch or in-line processing Easy Coat® software – allows programmers to set, measure, record, and trace process parameters Offline and online programming X, Y, Z-travel: 500 mm x 525mm x 100mm

30 Four Axis Solder Robot Features :
Robot Move area : 400mm x 400mm x 100mm Program Memory capacity – 255 Programs, Max 30,000 points 200W high capacity Heater High Power Solder feeder can feed maximum 2.00mm Diameter.

31 Wiring Harness We are UL approved Harness Manufacturers
In-house facility for preparation of wires and terminals Crimping Quality to meet International Standards and UL requirements Excellent Testing facilities to perform HV, IR, Continuity, Orientation Check and Other UL related tests Customized Harness manufacturing as per Customer requirements In-House Terminal manufacturing as per customer requirements All parameters controlled through proper documentation with traceability

32 Our National Customers
Molex India Ltd. Sytech Engineering Pvt. Ltd. Pricol Ltd. Tyco Electronics. Indian Railways Eltrac.

33 Our National Customers
Ezeytap Precimeasure. Mahindra Reva. Hynetic. EmQos Embedded engineering. Semnox.

34 Our International Customers
Eurotech - UK McMillan Electric - USA Gemtron Corporation - USA Scentfree Outdoors - USA Practical Technologies USA Advanced Illumination USA

35 Revenue Chart In Rupees Crores

36 Process and Quality Control
Team Anand 4members Process and Quality Control 180 members Production 6 members Finance and Admin 8 members Purchase

37 Team Anand

38 Teamwork is the ability to work together toward a common vision.
The ability to direct individual actions toward organizational objectives. AiE Thank You


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