1. Innerspring Mattress The making of an
Shop 1/107 Marine Parade, San Remo. VIC | phone (03) |

3. Many layers out of the carding machine form one pad

4. Same pad opened to show the layers

5. Our spring units are made in Australia by an Victorian company from Australian steel.

6. <<<<<<<<<Edge support springs all around spring unit to avoid mattress edge collapse

7. Thorough cleaning of the machine before processing our organic cotton mattresses and futons.

8. Checking the cleanliness of the machine

9. Preparing the Organic Cotton Flannel cover over the springs ready for machine to finalise the process

10. Machine pushes the spring unit into the spring cover

11. The spring unit has been inserted into the Organic Suede Flannel cover.
This protects the springs and creates a secure shape for the cotton pads to go around.

12. This bag stops the cotton from falling through the springs
Enclosed spring unit.
This bag stops the cotton from falling through the springs

13. First carded cotton pad

14. More pads

15. Sixth pad for first side

16. Loading spring unit

17. More cotton is now ready to be laid on top of the unit

18. Another six pads are positioned on other side of spring unit

19. Ready to make mattress

20. through the machine into the outer mattress cover
The layers of carded cotton and the spring unit are then mechanically pushed, with a little help,
through the machine into the outer mattress cover

21. Almost made

22. Inspecting and surface levelling the mattress

23. Interim closing
(naturally the pins are removed before closing )

24. Stage one of closing the mattress

25. The entire open end of the mattress is stitched ready for binding

26. Each mattress is then bound with natural cotton binding

27. The mattress is complete and ready for your home