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DOT Panel Discussion Quality Acceptance Programs & Inspection Guidelines
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Why are they here? Quality Assurance Programs Share DOT expectations
Improvements Research Inspection practices Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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DOT Panelist Michael Black (KY) Structural Materials Branch Manager
Chuck Hasty (GA) State Materials Engineer Tim Ruelke: (FL) Lamar Sylvester (NC) Construction Engineer Troy Witty (TX)
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The Rules Let’s Share Information w/ our Customer 3 mins / response
1.5 min / follow-up Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Section 1 Quality Acceptance Programs
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Question #1 How does the QCast program help your Quality Assurance Program? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #1 (Follow-up)
What additional tasks does the state perform for its Quality Assurance Program beyond the QCast program? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #2 Shadowing QCast Audits: Has your state participated in this way, and if so what perspective have you or your staff gained from that experience? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #3 As an owner, do you have any reservations about industry working with a 3rd party to audit its own production facilities? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #4 For those of you that do not use QCast how does your state manage its Quality Assurance Program with your limited resources? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #5 Are there other QA programs that you would like to use?
Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #5 (Follow-up)
Follow-up: What features do you find beneficial about those programs that the QCast program doesn’t provide? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #5 (Follow-up)
Unannounced Audits. Do you, as owners, value the unannounced audit as a key part of the program? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #6 Does your state anticipate utilizing the AASTHO Standard Practice for Evaluation and Acceptance of Precast Concrete Products at the plant and jobsite, and how will that change your current policy? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #6 (Follow-up)
Does your state consider it a good Visual Inspection guideline for the acceptance of pre-installed RCP and will it be helpful to your state? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #6 (Follow-up)
The proposed Guideline includes evaluation guidelines for: Cracks Manufacturing defects Damaged ends Would a guideline on these issues be helpful to your plant inspectors or inspectors on the job site. Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Section 2 Research on RCP
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Question #7 What has been your experience with the service life of RCP in your state? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #8 What studies has your state done (or would do if you had sufficient funding) to analyze the long-term performance of RCP? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #9 What RCP studies at AASHTO have peaked your interest?
Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #10 What studies could our industry do to analyze the long-term performance of RCP or other precast concrete products like box culverts? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Section 3 Post Installation Inspection
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Question #11 What Post Installation Inspection Requirements does your state require? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Question #11 (Follow-up)
Would better levels of inspection during construction improve your pipe installation as well as reduce post installation inspection issues/repairs? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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Section 4 Questions from Audience?
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Final Question What value could we provide to states in order to intrigue more DOTs to participate at our pipe schools or other training meetings? Lots of companies with their own methods Different company culture May be more familiar with Precast than pipe Focused on contractor sales more than marketing
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