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“17th Renewable Energy Summit” “Dr D K Khare, Director, MNRE”
‘India Energy Forum” “17th Renewable Energy Summit” “Waste to Energy” 14th February, 2018 IHC, New Delhi “Dr D K Khare, Director, MNRE”
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Waste Classification URBAN AGRICULTURAL INDUSTRIAL Kitchen Garden
House-hold garbage, Cattle dung Vegetable & fruits market Slaughter house Poultry waste Commercial/institutional garbage AGRICULTURAL Paddy straw Agro processing industries residues/ effluents Green grass INDUSTRIAL Agro processing industry Paper & Pulp Industry Milk processing Spent wash from distilleries Waste from sago / starch Pharmaceuticals Oil extraction plants Slaughter house/ tanneries Press mud
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Appropriate options for different types of waste
Combustion / Gasification / Pyrolysis or RDF production To Landfill site Combustible waste* Bio-degradable waste E-waste/ Hazardous waste etc. Recyclables waste Inert waste For Waste to Energy To recycler Biomethanation or Vermi-compost Disposal as per guidelines * SWM2016-Non recyclable waste having calorific value of 1500 Kcal/kg or more shall only be utilised for generating energy either or through refuse derived fuel.
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Background Indian Industries are energy intensive and generate large quantities of waste that can be converted to energy. Started implementing a programme in 2007 on energy recovery from urban and industrial waste streams and supported about 180 projects MSW Power Plants – MW Projects Grid power projects in Industries – 71.8 MW 18 projects Captive Off-grid projects – MW 70 projects Biogas for captive thermal – About 6 lakh m3/day 74 projects Bio-CNG projects – 47,000 kg/day projects Installed mainly in distilleries, starch, paper and solvent extraction plants etc. Large potential in Sugar, Cattle Farming, Poultry and Food, Fruit & Vegetable Processing industries etc. Biomethanation offers significant potential due to versatility for multiple feed stocks as well as the comprehensive utilization of energy, nutrients and by-products (zero waste)
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Total number of Projects 180
Sector wise status of WtE Projects installed S. No. Industrial Sectors No. of Projects 1. Solvent Extraction Plant 6 2. Starch Industries 70 3. Slaughter House 2 4. Distillery Industries 40 5. Poultry Industries 12 Pharmaceuticals 7. Leather Industries 5 8. Yeast Industries S. No. Industrial Sectors No. of Projects 9. Food and fruit processing 6 10. Paper Industries 10 11. Municipal Solid Waste 4 12. Vegetable Market 2 13. Sewage /Sludge Plant 3 14. Cattle dung 8 15. Dairy 1 16. Agriculture Waste 17. MSW Total number of Projects 180
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Industrial Effluents for Power Generation
Installation in India Industrial waste type Power generation capacity Biogas production capacity BioCNG production capacity MW m3/day kg/day Diary Ind. Effluent 0.04 7200 Distillery Effluent 74.34 15920 Gelatine Ind. Effluent 5260 Leather/ Tannery Ind. Effluent 1588 MIXED-Poultry, Sago, Press Mud 2.4 Oil Ind. Effluent 15.3 36000 Paper Ind. Effluent 0.37 75596 5460 Pharma Ind. Effluent 12096 Seafood Industry 10000 Starch Ind. Effluent 22.4 365478 Sugar Ind. Effluent 10.74 Yeast Ind. Effluent 34860 Total WTE capacity from industrial Waste 125.59 548078 21380 Total WTE capacity from all kind of waste 248.99 597120 46628 % 50.4% 91.8% 45.9% Industrial Effluents for Power Generation
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Waste to Energy project- One project many Solutions
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Vehicles coverage avg. 5400 km /month
WtE Plant for BioCNG based Bus (Mahindra World City ,Chennai) Biogas Production, Purification & Bottling plant Generation of biogas from any organic waste such as Food & Kitchen waste, cow dung, Municipal waste etc… Purifying the gas to get CNG grade fuel to utilize in Automotive vehicle Supply for Heating & Burning Generation of Electricity Production of enriched organic fertilizer Total project cost for the Bio-CNG plant: 1.8 crores (excluding Vehicles, tractors, gas gensets) Food & kitchen waste 10 Ton/Day Biogas 1000 m3 / day Organic Fertilizer 4 Tons/Day BioCNG 400 kg/day Vehicles coverage avg km /month BioCNG Bus
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WtE Plant for BioCNG & Organic Fertilizer
(Bharat Biogas Energy Limited, Ahmedabad) BioCNG 6.538 TPD Supplying to AMUL Carbon Emission saved: 37,500 Tons / year Solid Organic Fertilizer 31 TPD Marketing as Sundar Organic Brand Liquid Organic Fertilizer 8 cum/day Marketing as Sundar108 Brand 14000cum/day Biogas plant which includes Cow Farm, Biogas Project and Organic Manure manufacturing Unit in Ahmedabad. Total Cost of Project: Rs 13 Crores
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WtE Plant for BioCNG & Organic Fertilizer
(Shri Dayoday Urja Eveam Jiveek Khaad Bhopal) Number of cattle in Goshala Quantity of Waste 75 MT/day Daily biogas production 3000 m3/day Bio-CNG 1200 kg/day Bio-Fertilizer Production 27 Ton/day (DRY) Total Cost of biogas plant Rs 3.51 Crores Payback Period 2.90 Years
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450 Cum / day biogas plant at Govind Godham Gushala, Punjab.
WtE Plant for Captive Power 450 Cum / day biogas plant at Govind Godham Gushala, Punjab. The plant meets half of the power needs of the gaushala. The plant with the capacity of 450 cubic meter of biogas can generate power of 50 KVA by biogas generated at the plant.
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Opportunities & Challenges in Bio-methanation Projects
Substantial amount of industrial organic waste generation Growing demand for the by-products (i.e. organic fertilizers, CO2) Highly efficient advanced Anaerobic Digestion (AD) process & equipment available Challenges Organic Waste Management, including seasonal organic wastes (i.e. collection, segregation and storage) Lack of market development for the by-products High cost, High financial risks Unavailability of equipment suitable for medium scale bio-methane projects, both at upstream and downstream processes
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Thanks
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