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C75 LLRF Cost and Schedule
Curt Hovater Also Contributing: Tomasz Plawski, Rama Bachimanchi, Dave Seidman and Clyde Mounts
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Outline Development Time Line
Production/Installation/Commissioning Time Line Development Costs Production Costs Installation and Commissioning Costs Questions/Comments/Thoughts C75 Review February 15, 2018
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Development Time Line Now-November 2018: Develop two cavity prototype system for the C75. October 2018: Preliminary Design review November 2018 –February 2019: Install and test prototype system on the C75 March 2019 – June 2019: Production Modifications to prototype April-June 2019: Pre-production run “full” zone. June-September 2019: Install in C75-1 zone July 2019: Final Design Review Fall 2019: Test on C75-1 November 2019: Production Readiness Review January 2020: Release for production C75 Review February 15, 2018
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Production/Installation/Commissioning
An initial run of 20 CMs worth of LLRF with 10 zones designated for C75 6/1/20 Installation Would begin on C75-2, 3, 4 7/1/20 Commissioning would begin on C75-2, 3, 4 We would then follow the schedule below for installation and commissioning CPP Schedule Date FY Proposed Energy Linac CMs Installed during Summer SAD Comment Setting for FY Margin 10/1/2016 FY17 1050 55 C50-13 Partial warm-up of CEBAF 10/1/2017 FY18 25 F100, SL21 Install Two FEL hot modules 10/1/2018 FY19 31 C75-1 First C75 10/1/2019 FY20 37 C75-2/C100-Refurb-0 First C100 Refurbed module installed 10/1/2020 FY21 50 C75-3/C75-4/C100-Refurb-1 First year of two C75s 10/1/2021 FY22 1090 36 C75-5/C75-6/C100-Refurb-2 10/1/2022 FY23 72 C75-7/C75-8/C100-Refurb-3 10/1/2023 FY24 108 C100-Refurb-4 10/1/2024 FY25 98 C75-9 10/1/2025 FY26 104 C100-Refurb-5 10/1/2026 FY27 94 C75-10 C75 Review February 15, 2018
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C75 LLRF Development Costs (on RSR)
SE/MN EE CS ET ED Total Weeks Labor Materials Total RF Receiver 2.2 23 7.6 24 56.8 $269,647.68 $71,222.00 $340,869.68 Digitizer 1.8 29.4 9.2 6 14.6 61 $291,893.86 $29,800.00 $321,693.86 FPGA 1.6 30.2 8 4 16.6 60.4 $291,975.87 $43,955.00 $335,930.87 RF Station Chassis 3.8 0.4 11 15 32 $141,500.41 $171,300.41 Field Controls 26 13 40.8 $203,996.14 $0.00 Resonance 1.2 10 48.2 $220,687.24 $20,860.00 $241,547.24 Interlocks 17.6 51.8 $238,253.26 $259,113.26 HPA Controller 25.6 9 16 60.8 $283,946.20 $25,330.00 $309,276.20 Rack Power Supply 0.6 3.2 5 19.8 $89,361.98 $19,370.00 $108,731.98 Test Bench 4.2 22 12 20 64.2 $314,060.77 $60,792.00 $374,852.77 Rack Design/Cabling 0.8 $80,951.10 $10,430.00 $91,381.10 18.4 197.2 74.2 72.6 158.2 513.4 $2,426,274.52 $332,419.00 $2,758,693.52 C75 Review February 15, 2018
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C75 Production Costs SE/MN EE CS ET ED Total Weeks Labor Materials
SE/MN EE CS ET ED Total Weeks Labor Materials Total RF Receiver 1.6 12 1.2 17 7.8 39.6 $167,370.98 $241,082.00 $408,452.98 Digitizer 8 1 5 23.2 $102,256.67 $68,540.00 $170,796.67 FPGA 10.4 4 5.2 28.8 $129,581.60 $184,760.00 $314,341.60 RF Station Chassis 7.2 2.4 15 33.6 $140,557.90 $195,488.00 $336,045.90 Field Controls $0.00 Resonance 9 7.4 25 $109,261.82 $74,500.00 $183,761.82 Interlocks 2 6 21.6 $98,005.29 $52,150.00 $150,155.29 HPA Controller 0.6 22 $98,318.90 $59,600.00 $157,918.90 Rack Power Supply 0.4 2.2 $92,439.24 $64,070.00 $156,509.24 Test Bench 4.2 20 64.2 $314,060.77 $11,920.00 $325,980.77 Rack Design/Cabling 0.8 1.8 16 13 31.6 $127,929.02 $14,900.00 $142,829.02 13.6 79.6 29.6 100 91.4 311.6 $1,379,782.20 $967,010.00 $2,346,792.20 C75 Review February 15, 2018
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Installation and Commissioning Costs
SE/MN EE CS ET ED Total Weeks Labor Materials Total Installation 1.6 8.2 0.2 53 12.6 75.6 $279,028.01 $11,920.00 $290,948.01 Pre-Check 12 4 3 32.6 $142,104.16 $0.00 RF Commissioning 11 1.2 5 23.2 $112,504.77 6.2 31.2 5.4 70 18.6 131.4 $533,636.94 $545,556.94 C75 Review February 15, 2018
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SUMMARY Installation and Commissioning Development Production
Costs use LCLSII LLRF as a reference starting point. LCLSII Development was $4M vs $2.7M for this estimate. Time line is dependent on resource availability Production Costs are based on recent estimates (spring 2017) for LCLSII LLRF Installation and Commissioning Costs and schedule are based on C100 experience Thank you for your time Questions, Comments and Thoughts
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