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Further Processing Products categories
Whole / part of carcass products Formed products (sectioned and formed, restructured) Emulsified (comminuted) products
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Whole or part of carcass products
Ingkung Fried chicken (coated and non coated) Opor Rica-rica Roasted chicken
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Formed products Sectioned products: steak, sate
Restructured products: nuggets, meat ball Formed products offer the advantage of being: Boneless Easily portioned in an appropriate size and shape Lower in cook loss and higher in serving yield, having virtually no waste
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Formed products Uniform in composition for better brine or cure distribution Able to utilize whole muscle pieces with otherwise less utility Easier to heat, slice, and serve.
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Formed products Obvious limitation are:
Low quality poultry pieces cannot always be improved Formed products require equipment, manufacturing technology, additional mold or casings, and handling considerations to avoid pathogen contamination
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Formed products shelf-life may not be as long as whole muscle, non marinated products Further processing requires a high input of labor and capital
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Emulsified (comminuted) products
Frankfurter, Bologna, Loaf items Typically manufactured from chilled or frozen MDP or MDT
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Application of smoke to the comminuted products may be in the form of:
A liquid drench applied to casing surface Atomization of liquid smoke in the smokehouse Incorporation of liquid into the product formulation Natural smoke generated hardwood sawdust.
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