1. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action

2. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan

3. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs

4. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support

5. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support

6. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support

7. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support

8. APQP PROCESS FLOW Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction
Delivery and Service

9. APQP PROCESS FLOW FMEA Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction
Delivery and Service
FMEA

10. APQP PROCESS FLOW FMEA APQP Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction
Delivery and Service
FMEA
APQP

11. APQP PROCESS FLOW FMEA SPC APQP Prepare for APQP
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction
Delivery and Service
FMEA
SPC
APQP

12. APQP PROCESS FLOW MSA FMEA SPC APQP Prepare for APQP
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction
Delivery and Service
MSA
FMEA
SPC
APQP

13. APQP PROCESS FLOW MSA PPAP FMEA SPC APQP Prepare for APQP
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
Organize the Team
Define the Scope
Establish Team-to-Team Communication
Provide Core Tools Training
Involve Customers and Suppliers
Implement Simultaneous Engineering
Develop Control Plan Format
Decide on Concern Resolution
Develop Product Quality Timing Plan
Voice of the Customer
Business Plan/Marketing Strategy
Product/Process Benchmark Data
Product/Process Assumptions
Product Reliability Studies
Customer Inputs
Design Goals
Reliability and Quality Goals
Preliminary Bill of Material
Preliminary Process Flow Chart
Preliminary Listing of Special Product and Process Characteristics
Product Assurance Plan
Management Support
Design Failure Mode and Effects Analysis (DFMEA)
Design for Manufacturability and Assembly
Design Verification
Design Reviews
Prototype Build – Control Plan
Engineering Drawings (Including Math Data)
Engineering Specifications
Material Specifications
Drawing and Specification Changes
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics
Gages/Testing Equipment Requirements
Team Feasibility Commitment and Management Support
Packaging Standards
Product/Process Quality System Review
Process Flow Chart
Floor Plan Layout
Characteristics Matrix
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan
Process Instructions
Measurement Systems Analysis Plan
Preliminary Process Capability Study Plan
Packaging Specifications
Management Support
Production Trial Run
Measurement Systems Evaluation
Preliminary Process Capability Study
Production Part Approval
Production Validation Testing
Packaging Evaluation
Production Control Plan
Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction
Delivery and Service
MSA
PPAP
FMEA
SPC
APQP