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Conceptual Design Review
EMPLOYED AAE 451: Team Employable Brian Hartel Tim Luckey Laura Managan Alan Pomp Ashley Prather Aamod Samuel Nick Stallings Katie Vollmayer Michael Yankel
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Outline Mission Statement Aircraft Design Mission and Requirements
Carpet Plots and Aircraft Sizing Design Trade-offs Final Aircraft Description Performance Propulsion Structures Weight and Balance Stability and Control Noise Cost Summary 12/3/2018
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Mission Statement Due to rising fuel costs and growing environmental concerns, we aim to design a commercial transport aircraft that utilizes advanced concepts and technologies while meeting the requirements outlined by the NASA Environmentally Responsible Aircraft College Student Challenge. 12/3/2018
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ERA Goals (N+2) Reduce NOx emissions Reduce aircraft noise
75% below CAEP 6 Reduce aircraft noise 42dB below Stage 4 *Reduce fuel burn by 50% *Reduce field length by 50% *relative to reference aircraft (Boeing ) 12/3/2018
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Target Market Single Aisle Asia-Pacific North America 224 passengers
3,200 nmi Asia-Pacific Predicted to have the largest market demand by 2029 North America Southwest Airlines 12/3/2018
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Design Mission Profile
Step Cruise 3 2 Divert Cruise (200 nm) Initial Climb Descent (no range credit) 6 7 Divert Climb Loiter (30 min) 1 8 4 5 Land/taxi Land/taxi Taxi/Takeoff Missed Approach Design Range (3,200 nm) Reserve Segments (5-8) 12/3/2018
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Configuration Walk-Around
Spiroid Winglets V-Tail Merged Fuselage/Wing Over-wing Engine Geared Turbofan 12/3/2018
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Technologies Walk-Around
Structural Health Monitoring 60% composite aircraft Nozzle Chevrons HLFC Electro-hydrostatic Actuators Blow-over HLFC Electric Taxi 12/3/2018
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Major Design Parameters
W/S [lb/ft2] T/W AR Wing Sweep [deg] Landing Braking Ground Roll [ft] Takeoff Ground Roll [ft] CLmax Landing CLmax Takeoff 115 0.34 9.45 25 1000 3000 4.5 2.5 12/3/2018
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Basic Sizing Model Category Method/Source(s) Calibration Factors
%Error from baseline B737 Empty Weight Raymer Transport Equations (Ch 15) < 1.15 3.0% Fuel Weight Breguet Range Equation (Cruise) Historical Fractions Provided in Course - 4.3% Payload/Crew Weight Assumption: Average person Weighs 150 lbs+ 50 lbs baggage + 20 lbs carry-on Engine Weight Raymer (Ch 10) - Equation 10.4 3% Engine SFC Raymer (Ch 10) - Equation 10.9 <1% Tail Size Sized for rotation Raymer 4% h-tail 6% v-tail Parasite Drag Buildup Raymer Eq Total Drag during Cruise error : 4% Induced Drag Course Notes + Trim Drag Wave Drag Course Materials: Locke’s Fourth Power Law 12/3/2018
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Basic Model Validation
(lbs) Baseline Aircraft Prediction Error (%) Boeing Fuel Weight 46,100 44,000 -4.3% OWE 93,600 96,000 +3.0% TOGW 164,000 +0.3% Airbus A 53,100 59,900 +13.1% 105,300 98,000 -6.1% 206,000 212,000 +2.9% 12/3/2018
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Advanced Technologies Model
Technology Source(s) Benefits Penalties 60% Composite Material 12% Reduction in Empty Weight Complexity / Cost Spiroid Winglets Aviation Partners, Inc. < 10% reduction in Induced Drag 800 lbs Additional Empty Weight Geared Turbofan Engine Lee, P., “Pratt & Whitney’s Geared Turbofan Engine - The Economic and Environmental Solution” 17th Annual National Aviation Environmental Conference, slide 7, June 2008. NASA tabular data provided in course materials 20% Reduction in SFC Complexity Wing Blow Over Kohlman, D.L., Introduction to V/STOL Airplanes,1st ed., The Iowa State University Press, Ames, Iowa, 1981. 25% Increase in CLmax Proportional Induced Drag Increase Electric Taxiing < 65% fuel burn reduction during taxi 200 lb motor Electric Actuators Stricker, P., "Technology Zone" Hydraulics & Pneumatics Eaton Aerospace. [ Accessed March 2011 50% Reduction in Hydraulic system Weight Cost and Complexity Blended wing/fuselage Nickol, C., McCullers, L., “Hybrid Wing Body Configuration system sudies” 2% increase in lift to drag ratio Complexity/Cost 10% additional Fuselage Weight Hybrid Laminar Flow Control Braslow, A., "A History of Suction-Type Laminar-Flow Control with Emphasis on Flight Research" Monographs in Aerospace History- Number 13, page 37, February 1999 Assume 55% Laminar Flow Over Wing, Tail, Nacelle Cost/complexity 12/3/2018
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Thickness to Chord Ratio
Design Parameters Parameter Wing Horizontal Tail Vertical Tail Clmax 2.5 - Thickness to Chord Ratio 0.1 0.05 Sweep 25 degrees Taper Ratio 0.3 0.5 Aspect Ratio 9.45 6.16 1.92 Fuselage (ft) Length 160 Width 13.5 Height Thickness 0.5
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Tail Sizing Process Distance from C.G. to Main Landing Gear
Distance from Tail to Main Landing Gear Force to Rotate Aircraft at High-Hot Conditions Horizontal Tail Surface Area Distance from Engines to Center Distance from Tail to C.G. Force for Single Engine Out at Takeoff at High-Hot Conditions Vertical Tail Surface Area Determine Angle of Tilt for V-tail 12/3/2018
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Tail Configuration Total Tail Area: 533 ft2 V-Tail 300 Tilt
Max force required Takeoff Rotation (High Hot) Single Engine Out (High Hot) Total Tail Area: 533 ft2 12/3/2018
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Aircraft Selection Pugh’s Method generated 3 top concepts
Tube and Wing H-Tail Night Panther Tail Mounted Engines Night Panther Wing Mounted Engines Carpet plots identified best design 12/3/2018
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Carpet Plot Studies 12/3/2018
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Carpet Plot Studies, Cont.
12/3/2018
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Carpet Plot Studies, Cont.
Chosen Design 12/3/2018
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Final Carpet Plots Wing Loading 115 lbs/ft2 Thrust to Weight 0.34
Takeoff Gross Weight 183,000 lbs Lower TOGW Unreasonable CL 12/3/2018
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Engine Placement Trade-offs
Over wing engines Blow-over effect Reduces FOD ingestion Tail mounted engines Additional plumbing Bleed air and fuel lines Close proximity of 2 engines Maintenance 12/3/2018
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Tail Configuration Trade-offs
V-Tail Vertical and horizontal lift components Noise shielding H-Tail Lack of horizontal stabilizer 12/3/2018
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night PANTHER 170” 13” 122” 14.5” Length Fuselage Diameter Wing Span
Height 170” 13” 122” 14.5”
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Cabin Layout Lavatory Galley Closet Exit Row 20 First Class Seats
204 Economy Seats 5 Lavatories 4 Galleys 2 Closets Lavatory Galley Closet Exit Row 12/3/2018
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Cross Section 12’ 87” Seat Pitch Seat Width Aisle Width 31” 17” 20”
66” 20” 12/3/2018
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Airfoil Selections Main Wing Airfoil V-Tail Airfoil
Boeing 737 Midspan Airfoil Modified to t/c = 10% V-Tail Airfoil NACA/Langley Symmetrical Supercritical 12/3/2018
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Over-the-Wing Blowing
Enhanced circulation and lift augmentation Dramatic increase in CLmax with marginal increase in drag Reductions in field length and approach speeds Efficiency of 70% δf δj % of Lift 20o 14o 8% 50o 35o 14% Tjet LFN TFN δf Tjet = TFNCos(δj) + LFNSin(δj) L = Lwing + LFN 12/3/2018
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High-Lift Devices Double Fowler Slotted Flaps Over-the-Wing Blowing
Clmax T/O Clmax Land 2.5 4.5 Lift Force Distribution 12/3/2018
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Drag Build Up Drag Component Assumption/Source Cdc Cruise Values
Parasite Wing 55% Laminar flow on outboard section (Q = 1.05) 0.0040 Parasite Fuselage turbulent flow (Q=1) 0.0071 Parasite Nacelles 45 % Laminar flow (Q = 1.5) 0.0051 Parasite Tail 55% Laminar Flow (Q = 1.03) 0.0028 Perturberance and Leakages Additional 5% parasite Drag 0.001 Wave Drag Locke’s Fourth Power Law 9.4917e-004 Induced Drag Course Materials 0.0015 Trim Drag Induced Drag caused by tail 0.0003 Drag due to flaps deployment Raymer Eq.12.37 n/a 12/3/2018
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Drag Polars Calculated using sizing codes
From airfoil, min drag = 0.5 12/3/2018
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V-n Diagram Highest possible load due to gust at critical M:
at 775ft/s Minimum: at 775ft/s 12/3/2018
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Payload Available (lbs)
Economic Mission A B Point Range (nmi) Payload Available (lbs) A 620 (Chicago to New York) 47,000 B 2363 (Seattle to Miami) 41,000 C 4768 (LA to Tokyo) 21,500 C 12/3/2018
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Payload Range Validation
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Performance Summary Criteria Value Max Range (no Payload) 6000 nmi
Max Range Velocity 687 ft/s Endurance Velocity 681 ft/s Stall Speed 560 ft/s Cruise Speed 723 ft/s Max Speed 829 ft/s Takeoff Speed 180 ft/s Takeoff Distance 3614 ft Landing Speed 198 ft/s Landing Distance 4183 ft 12/3/2018
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Geared Turbofan Engine
Efficiency Assumptions Fuel/Hydraulic pump losses Gear box efficiency Transfer structural losses Parasitic turbine cooling Bypass Ratio SL Static Thrust Pressure Ratio Thrust Required 12:1 32,000 lbs 50 62,220 lbs 12/3/2018
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Engine Description 12/3/2018
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Oxides of Nitrogen LEC Dilution Combustor Technology
Pre-Mixing Combustor ICAO databank of engines used to approximate NOx production 12/3/2018 Data courtesy of GE Aviation
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Structural Configuration
12/3/2018
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Wing/Fuselage Wing 2 main spars 22 ribs per wing
Average rib spacing- 2’ Fuselage Average frame spacing in main cabin- 22” 12/3/2018
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Load Paths Wing/Fuselage Interaction Elliptic doors and windows
Low carry through wing box Elliptic doors and windows Efficiently contoured landing gear bay Minimize stress concentrations 12/3/2018
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Material Selection 60% Composite Aircraft
High strength-to-weight ratio Overall weight savings Future of aircraft design Other materials for critical design areas Composites not on free-stream surfaces 12/3/2018
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Material Breakdown Carbon laminate Fuselage V-tail Main-wing box
Outboard/Inboard hinged panels Outboard/Inboard flaps Outboard/Inboard spoilers Ailerons Carbon Sandwich V-tail control surface Engine nacelle Wingtip Other composites Pressure bulkheads Cabin floor structure Aluminum Leading edges Fiberglass Integration surfaces Nose Aluminum/Steel/Titanium Engine pylons
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Weight Location Table Weight (lb) Loc. (ft) CG Moment (ft-lb)
Weight (lb) Loc. (ft) CG Moment (ft-lb) CG Moment (ft-lb) Structures Equipment Wing 13300 76.5 31920 APU 3000 130 Horizontal Tail 2000 145 Instruments 300 75 1173 Vertical tail 1500 -99150 Hydraulics 200 105 -5218 Fuselage 23,300 76 67570 Avionics 2800 15 178948 Main Landing Gear 6000 90 -66600 Electrical 900 -23481 Nose Landing Gear 2500 159750 Furnature 18,000 70380 Propulsion Airconditioning 140 Engine - Installed 11,000 31900 Anti-icing Engine Controls 261 Handling 50 195.5 Starter 580 Flight Controls 1000 3910 Nacelle Group 5000 14500 Fuel system/tanks 550 1320 Empty Weight 99,300 Useful Load TOGW 183,000 Passengers 33000 128700 Crew 1080 4212 Cargo 15400 60060
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Center of Gravity Empty +Fuel +Fuel – PAX (Takeoff) +Pax
Static Margin Empty 9.39% +Fuel 16% +Fuel – PAX (Takeoff) 15% +Pax 11% - Half Wing Reserve 13% Landing
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Stability and Control Tail Control Surfaces
Sized by high hot rotation conditions Used wing airfoil Control surface: 27% of chord One engine out trim 9 degree deflection on one tail No deflection on other tail 12/3/2018
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Noise Reduction Features
Engine Nacelle Chevrons Toboggan Fairings Geared Turbofan Wing Shielding Early Climb Out Saved PDF on flash drive- reference for more info BPF blade passing frequency Data courtesy of NASA’s Acoustics Discipline Team, research done at Penn State University, and the DLR Institute of Propulsion Technology (Berlin, Germany)
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Meeting Noise Requirements
Feature Reduction in Noise Chevrons 8 EPNdB Toboggans 2 EPNdB Geared Turbofan 20 EPNdB Wing Shielding 4 EPNdB Early Climb Out Total Reduction: 42 EPNdB Night Panther Standard 915m 6500m 12/3/2018
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Aircraft Cost Cost Analysis outlined in Raymer text
96.7 Million Dollars* RDT+E & Flyaway cost Roughly 125 Orders for production *2025 Dollars, adjusted for average inflation rate of 2.25% **Utilizing average Southwest Airlines Rates, average rate of increase for fuel, etc Cost Night Panther Direct Operation Cost* .15 /seat-mile .18 / seat-mile Economic Trip Net Revenue** (JFK to ORD) .11/seat-mile .07/ seat-mile Long Haul Net Revenue** (SEA to MIA) .02/seat-mile .01/ seat-mile 12/3/2018
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Compliance Matrix Requirement Target Threshold Current Passengers 220 200 224 Range [nmi] 3,200 2,850 Cruise Mach Number 0.80 0.70 0.75 Noise [dB] (TO + Sideline + Approach) 231 (42 dB below Stage 4) 241 (32 dB below Stage 4) LTO NOx [g/KN] 24.75 (75% below CAEP 6) 39.6 (60% below CAEP 6) 21.8 (77% below CAEP 6) *Fuel Burn [lb/pax-nmi] 0.045 (50% < ref.) 0.06 (33% < ref.) 0.051 (44% < ref.) *Field Length [ft] 7,000 8,200 3,800 12/3/2018 *Boeing reference aircraft
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Future Development Several concepts can be implemented
Overall configuration Electric taxi Not predicted to be cost effective Based on linear model up to 2025 12/3/2018
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Possible Next Steps Further analysis of tail control surfaces
Comparison of airfoil properties Over-wing blowing effects analysis Detailed structural analysis CFD 12/3/2018
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QUESTIONS? 12/3/2018
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