1. Paul Freund Mark Radio Chad Swanson
The Who: The Magic Box
                                           
Paul Freund
Mark Radio
Chad Swanson

2. The Base

3. The Top

4. The Plan Order 6061 Aluminum from J.G Braun, Inc. Wooden Base
3” x 5” Box Tubing (21’ Length)
½” x 3” Bar Stock (for top)
Wooden Base
Walnut
4 ½” x 6 ½”

5. Tooling Haas Vertical Machining Center ¾” Dovetail Cutter 3/8” Endmill
¾” Flat Endmill
¾” Spot Drill
6” Facemill

6. The Plan (Top Piece) Cut to 5.2” Lengths Mill to size (10 per pass)
Face mill top of field for flatness (fixture)
Cut dovetail
Bead blast
Machine field and end-zone logos (fixture)

7. Fixturing

8. The Plan (Base) Cut to 2” lengths Mill to size Cut dovetail Bead blast
Engrave (Optional)

9. Costs Material Machining $3/Top $4/Base (Quantity of 50)
$2/Wooden Base
Machining
$7.50 total (15 minutes CNC and Bead Blast)

10. Cost (con’t) Fixed Costs ($5/piece) Total: $21.50 $100 (Tools)
$100 (Fixtures)
$50 Miscellaneous
Total: $21.50