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Multi-pass / single-pass
Different technologies – Different advantages
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Multi-pass inkjet The operational basics
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How Multi-pass works In multi-pass or scanning systems, the print heads move over the substrate in multiple passes to form the image.
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Advantages Multi-pass Lower initial cost – Quicker ROI Super-large format available Quick set-up Better at hiding the effects of nozzle drop-out Ability to control gloss levels (matte – satin – gloss) White ink available Prints on multiple substrates
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Disadvantages Multi-pass Speed – limited to between boards per hour Reduced throughput (compared to single-pass). Increased speeds coming – Software & Head config. Gloss Level – high gloss requires post-print coating unit. Ink Durability Potential for higher Ink costs.
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Single-pass inkjet The operational basics
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How Single-pass works In Single-pass you have a fixed array of print heads and the substrate moves under the heads. Because the heads are stationary and can “lay down” a high volume of ink, the substrate is able to move at a higher rate of speed. This increases the throughput significantly.
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Advantages Single-pass Higher Speeds – Increased throughput High Gloss levels – Even on uncoated True Litho replacement
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Disadvantages Single-pass High initial investment Large solids can be a challenge Nozzle drop-out Head alignment required (currently) Potential for tonality variation between heads
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Final Thought’s Before you invest……
Don’t build your justification plan around OEM stated throughput. Understand the technology – take the time to analyze the difference. Make sure you have the infrastructure in place to support the assets. Many companies will be better served by aligning themselves with a digital print provider.
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Thank You Brad Albright – ColorHub
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