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Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 Sofient Works Appliance

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Presentation on theme: "Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 Sofient Works Appliance"— Presentation transcript:

1 Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 Sofient Works Appliance Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

2 Why Sofient Works Appliance Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

3 SWA is like a Virtual Shop Floor Supervisor present every where all the time. Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

4 Captures All Events At the Time of Happening From the Place of Happening Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

5 Real Time Message Display on Shop Floor Scrolls Current Status on Efficiency and Production to keep People Informed, Involved, and Motivated. Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

6 Provides Analysis on following Parameters. Efficiency (OEE) Down Time Production Speed Rate Machine Log Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

7 How all this helps ? Helps to find out the key Issues Affecting Productivity. Helps in appropriate Decision making. Identifies Production / Engineering Areas Requiring Improvisation Provides real-time reports for Current Equipment / Production Status locally or at a remote location (Optional) Link with existing ERP averts manual production data Entry An Essential Basic TPM Tool for Down Time Analysis Analytics provide Reports on Production / Down Time / Efficiency by Equipment / Shift / Operator / Product etc. Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

8 SWA for Liquid Line ? Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

9 Liquid Line Layout De-cartoningWashing FillingSealing Visual Inspection Dozing Cap Labeling & Printing Visual Inspection CollatorCarton Taping Visual Inspection Shipping Touch Screen Monitor for Filling Sensor 1 Sensor 4 Sensor 3 Sensor 2 Sensor 5 Sensor 6 Touch Screen Monitor for Packing Common Display Scrolling Current Production Status of both Liquid Lines Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

10 Process 1.De-cartoning 2. Bottle Washing 3. Visual Inspection 4. Filling & Sealing 5.Dozing Cap 6. Visual Inspection 7. Labeling & Printing 8. Visual Inspection 9. Collator 10. Carton Taping 11.Weighing 12. Stripping Identified Process for Sensors Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

11 Factory Pulse in Production Factory Pulse with Plant Head Factory Pulse Server With Prod. Head Filling Line 1 Touch Monitor Interface Hardware for Liquid Lines On-Line Display For Liquids Area Packing Line 1 Touch Monitor Filling Line 2 Touch Monitor Packing Line 2 Touch Monitor Sensors Factory Pulse Data Collection Network Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

12 Provides Quantitative Information on following Aspects De-cartoned Bottles Rejection Before Filling Bottles Filled Rejection After Filling Rejection after Labeling Total Packed for Shipping Equipment Down Time Effective Utilization (Efficiency) Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

13 Implementation Master System of SWA Server (Software) will be installed on the PC with Production Head for Data Acquisition. PCs in Production and PC with Plant Head shall be installed with SWA Reporting and On-Line Status Display Software. Each of the Two Filling & Packing lines shall be installed with Six sensors for Production data capturing. There shall be two Touch Screen Monitors on each of the lines, one for Filling and second for Packing for Down Time allocation. Training to Supervisors and operators on both lines shall be provided by Sofient. Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

14 Reports and Analysis Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

15 Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

16 Histogram of OEE Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

17 Hourly QEE Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

18 Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

19 Production Analysis Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

20 Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

21 Downtime Analysis Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

22 Machine Log Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

23 Speed Rate Graph Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com

24 Thank You Team SWA Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 Email: sachin@sofient.com Website: http://www.sofient.comsachin@sofient.com


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