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Roadware MICRODOWELING Technology Hybrid Urethane Concrete Repair
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Roadware History Established 1991 in Minnesota Instrumental in Providing Performance Based High-speed Concrete Repair Products Corporately Over 50 Years Product Development and Field Application In: –Highway –Industrial –Commercial
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What is MICRODOWELING?
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Technical Data Summary Hardness @ 72F72D Compressive Strength (w/sand)4500psi Elongation:6% Tensil Strength4475psi Bond Strength, Cal-5511100psi Viscosity (at application)9 cps V.O.C. (Mixed):5.5 g/l Solids:98% Cured Color (not exposed to sunlight)Gray
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Technical Data Summary Hardness @ 72F72D Compressive Strength (w/sand)4500psi Elongation:6% Tensil Strength4475psi Bond Strength, Cal-5511100psi Viscosity (at application)9 cps V.O.C. (Mixed):5.5 g/l Solids:98% Cured Color (not exposed to sunlight)Gray
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Surface Tension A measurement of the ability of a liquid to overcome its own internal friction and penetrate into a material like concrete.
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Surface Tension Roadware 10 Minute Concrete Mender has a surface tension three times less than water.
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Surface Tension Fluid Surface Tension (N/m) Water at 20°C0.0729 Ethanol0.0223 Benzene0.0289 Glycerin0.0634 Mender Part A0.026 Mender Part B0.026 Mender 30-40 sec after mixing0.026
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Viscosity of Concrete Mender (Time zero = time of ejection from nozzle)
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Viscosity of Concrete Mender (Time zero = time of ejection from nozzle)
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Why it Works Superior Bond Strength Ease of Application Shrinkage Modulus of Elasticity
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Superior Bond Strength Mechanical Interlock with Microstructure of the Substrate –Measured with Scanning Electron Microscope Concrete Beam Fractured Realigned with 1/8 Gap Mender Applied Specimen Was Sawed to Isolate Small Samples
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Superior Bond Strength
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Why it Works Superior Bond Strength Ease of Application Shrinkage Modulus of Elasticity
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Ease of Application Viscosity –Related to The Ease of Which Individual Molecules of the Liquid Can Move With Respect to Each Other –Measured As a Function of Time Brookfield Viscometer
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Ease of Application (Time zero = time of ejection from nozzle)
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Ease of Application Concrete Mender Easily Wetted the Surface of Concrete –Mender Is Drawn Into the Concrete Pore Structure by Capillary Tension –Significant Penetration Occurs Within Minutes of Contact.
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Ease of Application LiquidViscosity at 25C (cP) Methanol0.55 Benzene0.65 Water1.0 Ethanol1.2 Concrete Mender9.0 Ethylene Glycol16 Glycerin1490
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Why it Works Superior Bond Strength Ease of Application Shrinkage Modulus of Elasticity
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Shrinkage International Concrete Repair Institute (ICRI) –Guideline No. 03733 Shrinkage of 0.05% Is Considered Low
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Shrinkage 0.10% Between 1 Hour and 7 Days 0.05% Between 2 Hours and 7 Days Test Was Completed Without Sand Adding Sand Will Proportionately Reduce Overall Shrinkage
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Shrinkage
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Why it Works Superior Bond Strength Ease of Application Shrinkage Modulus of Elasticity
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3-point Beam Deflection Test –Tested to Fracture –Nearly Linear Load-Deflection Until Fracture –Samples Fractured in a Brittle Manner
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Modulus of Elasticity Sample Modulus of Elasticity psi (Mpa) Modulus of Rupture psi (Mpa) Neat Concrete Mender137,000 (944)3450 (23.8) Concrete Mender w/ sand (54% vol% sand) 739,000 (5100)3990 (27.5)
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Concrete Mender: Summary High Quality Bond Achieved Low Viscosity Low Surface Tension Shrinkage Is Low
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Concrete Mender: Conclusion Repairing Cracks With Concrete Mender Largely Restores the Structural Performance of the Original Concrete
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Roadware MICRODOWELING Technology Concrete Mender Job Pics
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Repairs - Parking Decks Cracks in parking structures and bridge decks can be repaired without destructive cutting and grinding. Only a light scoring with a diamond blade grinder is used to clean out the crack. A wire wheel grinder will work too.
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Repairs - Parking Decks Roadware 10 Minute Concrete Mender is flooded deep into the crack and self-injects into the concrete like water into a sponge.
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Repairs - Parking Decks Roadware 10 Minute Concrete Mender is flooded deep into the crack and self-injects into the concrete like water into a sponge. Silica sand is added to the surface and excess material is wiped away with a trowel or even a piece of cardboard. The brushed finish is retained. The repair is fully traffic ready in 10 minutes.
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Repairs - Parking Decks A core sample of the concrete reveals the level of free penetration of 10 Minute Concrete Mender when photographed under filtered UV light.
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Job Pics
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Crack Repair Movie
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Job Pics Crack is IdentifiedScored and Cleaned out Mender and Sand is Added
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Job Pics Crack Being Repaired at Full Depth, Sand Is Added to Stop Sinkers Additional Material Is Added to Fill the Crack Up Excess Material is Troweled and Scraped
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Job Pics After 10 Min. The concrete is ready. A grinding stone is used to blend the repair Mender Blender can be added to cover the repaired slab Completed Repair
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Roadware MICRODOWELING Technology Hybrid Urethane Concrete Repair
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