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Published byAngeline Kimberley Modified over 10 years ago
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Introduction to EnviroTech Electrocoagulation
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Electro-what?!?
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Environmental Protection Agency (EPA) Environmental Technology Verification Program (ETV)
Research on ETIG (through KASELCO partner) Electro-coagulation technology is peer reviewed by ETV Here are research papers from ETV
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Introduction to EnviroTech International ELECTROCOAGULATION
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Electrocoagulation History
Dieterich Patent Bilge Water Treatment 1980’s - Revival Article in Products Finishing Magazine First Kaselco Patent Second Kaselco Patent Third Kaselco Patent
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First Prototype Cell Early prototype configuration
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Interior Reactor Design
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Present Applications Metal Finishing - Plating Remediation
Tannery (South Africa) Emulsified Oils Bilge Water Die Casting Truck Wash
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EnviroTech Plating Application
Rectifiers and Controllers for Electrocoagulation Reactors at EnviroTech Electroplating
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EnviroTech Electroplating Application
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EnviroTech 2.27 tons/hour System
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EnviroTech Plating Laboratory
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EnviroTech Plating Laboratory
Spectroscope Distiller Digester AA (not shown)
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EnviroTech LAB Atomic Absorption Spectrophotometer
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Electrocoagulation Concepts
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Chemical Reactions Metals + Oxygen + Iron
Hexavalent Chromium + Hydrogen Ion pH Oils + Oxygen Bacteria + Oxygen or Hydroxyl Ion Dyes + Hydrogen or Oxygen
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Operating Costs – 12.5 tons/hour Unit
Bilge Water with Refinery Water Costs Reduced 50% Productivity Doubled Added 13 Ships Eliminated One Shift
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Operating Costs - Plumbing Plater
Decorative Nickel/Chromium Process Reduced sodium metabisulfite 90% Eliminated Plant Odor Eliminated Health Hazard Reduced Sludge 40% Reduced Treatment Cost 70% Met Discharge Standards
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EnviroTech Installation
Nickel, Chromium, Zinc, others Reduced Sludge 40% Reduced Chemicals >90% Eliminated 15,000 Kg Salts in River Assured Compliance with Standards
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EnviroTech Electroplating Application
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General Benefits Reduced Treatment Cost Reduced Chemical Usage
Reduced Sludge Generation Simple Operation Broad Spectrum of Treatment Cleaner Effluent Less Salt in Discharge Lower Concentration of Contaminants
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Typical Results CONTAMINANT INFLUENT mg/l EFFLUENT mg/l Oil Pipeline:
TPH 2, Oil and Grease 2, <5.0 Bilge Water: Turbidity (FAU) Steel Coating: Chromium <0.005 Cooling Tower: Copper <0.005 Zinc <0.005
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Typical Results CONTAMINANT INFLUENT mg/l EFFLUENT mg/l Die Caster:
Iron 1, Nickel > Zinc <LDL Manganese <LDL Plater: Phosphate Copper Lead Clarity (FAU) 2,
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EnviroTech PILOT TEST 3-22-04
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Die-casting Waste
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California Electroplating Plant
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California Electroplating Plant
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California Electroplating Plant
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Reactor Sizes & Capacities
2.5 GPM or 0.57 tons/hour 10 GPM or 2.27 tons/hour 25 GPM or 5.7 tons/hour 75-150GPM or 17.1 tons/hour-34.1 tons/hour UP TO 1500 GPM or 342 tons/hour
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2.5 gpm (0.57 tons/hour) Reactor
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Inside Reactor
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10gpm (2.27 tons/hour) Reactor
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25gpm (5.7 tons/hour) Reactor
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Pilot Systems 0.57 tons/hour Sur-Flo Reactor Package
0.57 tons/hour Sur-Flo W/Solids Separation 0.57 tons/hour DAF 2.28 tons/hour Sur-Flo Reactor Package 2.28 tons/hour Hi-Flo Reactor Package 0.028 cubic meter Filter Press
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0.57 tons/hour Dissolved Air Flotation
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2.28 tons/hour Sur-Flo Reactor Package
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2.27 tons/hour Hi-Flo Reactor
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2.27 tons/hour Hi-Flo Reactor
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Candidate Wastes Low Organics (“Aqueous”)
Metals < 450 ppm for one-pass treatment Batch Treatment higher levels Conductivity > 350 microSiemens pH one point less than permit Polluted lake, river, or well water as a drinking water source
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Possible Applications
Textile Dyes Mixed Metals and Organics Oil & Grease
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