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Published byErika van den Broek Modified over 6 years ago
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Agenda I. Business Overview ● Business Summary ● Capabilities
II. AutoBuilders Inc. Partnership for Success ● History and Current Activity III. Future Opportunities January 1, 2019
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Be the company all others follow.
Vision Be the company all others follow. January 1, 2019
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Core Values Honesty Discipline Proactive Respect & Dignity
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Core Values Honesty with our customers, suppliers and each other.
Disciplined execution in meeting our promises and commitments. Boldly Proactive in meeting present and future customer needs. Treating people with Respect and Dignity. January 1, 2019
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Mission Statement “Our Mission is to serve our customers in a responsive and cost effective manner, and to provide System Solutions that will meet their goals of manufacturing higher quality products today into the future. By utilizing a disciplined team approach, with involved and committed employees, our mission will be accomplished.” January 1, 2019
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Resources January 1, 2019
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Product Lines January 1, 2019
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Process & Technical Specification Development
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Drive Train Component Assembly
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Assembly Systems January 1, 2019
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Single Station Integration
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Multi-Spindle Fastening System
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Manual Operation Assembly Line Application
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Dynamic Functional Test Stand
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Carbon Fiber Hand Tools
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Body In White Fixtures January 1, 2019
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Technology Applied to Powertrain System Program
System Applied Technology: 1) Common system architecture 2) Flexible capabilities PC/PLC based controls, Plug and Play technology 4) System staffing based on volume requirements 5) Reliability and Maintainability continuous improvement January 1, 2019
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Standard Conveyor January 1, 2019
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Standard Conveyor Components
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Common System Architecture
• Common equipment mechanical design • Common equipment controls design • Common factory floor information system (FFIS) January 1, 2019
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Flexible System Capabilities
• Equipment designed for multiple products • Equipment designed for process change • Equipment designed for flexible configurations January 1, 2019
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Plug and Play Technology
PC/PLC Based Controls Plug and Play Technology Standardized approach to machine control common throughout the organization • Data collection • Selectable process verification • Quality levels are set and consistent throughout the corporation January 1, 2019
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S7-Graph, Pro-Agent, Pro-Tool.
Zone Controller PROFIBUS-DP Ethernet TCP/IP ET200X RFID Manual Sta. #1 Manual Sta. #n OP012 / PCU50 TRANSLINE 2000 HMI WinAC SlotPLC Ethernet HUB MOBY-I ET200X with Motor Starter SIMATIC OEM OP7-HH 7 8 9 4 5 6 +/- 3 2 1 . A B C F E D HELP SHIFT ! K 1 F 1 K 2 F 2 K 3 F 3 K 4 F 4 ENTER ACK ESC INS DEL + - OP7 HMI - By using these software tools the possibility of a structured programming and the relevant diagnosis is given. The special advantages are: The description of the faulty behavior is already made during programming. - Standardized operating mask. Process sequence description is easy to survey. January 1, 2019
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Flexible System Staffing Based on Volume Requirements
• Process allows operators to multitask assembly operations • Equipment design allows operators to float through the system creating flexible volume adjustment • Material handling, kitting used to improve operator efficiency and utilization January 1, 2019
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Reliability and Maintainability, Continuous Improvement
• Standard design performance feed back • Reduce system lead time • Lower operating cost • Improve up time January 1, 2019
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R&M Project Flow Chart Phase I Proposal & Estimating Contact Customer
Step 1: Define Customer Requirements Contact Customer Purchase Order Placement Step 2: Program Planning Activities Project Start Phase II Process Engineering, Mech. Engineering, & Controls Engineering Step 3: Design Analysis Activities Step 4: Design Assurance Activities Phase III Build & Assembly Step 5: Testing Activities Phase IV Installation & Operate Step 6: Continuous Improvement Step 7: Feedback Activities Advance Quality Planning Meeting January 1, 2019
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Lean Manufacturing Concepts and Strategies
Phase one graduate FTPS (Ford Total Production System) Phase two complete 2nd Qrt 2002 - Lean manufacturing workshops January 1, 2019
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Future Opportunities January 1, 2019
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Q & A Thank You! January 1, 2019
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