1. Round 1 Debrief - PM What worked? What didn’t work?
Fold 1 roughly build to Takt time
What didn’t work?
Fold 2 takes a long time – Line Balancing
Inspection takes a long time – Quality at the Source, can we inspect at the source or build to spec at station?
A lot of non-value added travel time, no offense to Bubba
Too many people at stamping and oven

2. Changes for Round 2 Consider the following:
Factory Layout
Move tables together?
Point of Use Storage (POUS)
Paper at Fold 1
Line Balancing
Re-distribute the work in folding?
Poke-Yoke, Quality at the Source

3. Round 2 Debrief - PM What worked? What didn’t work?
Better folding balance
Less tears from Frank
labor reduction in stamping and ovening
POUS
What didn’t work?
Production schedule didn’t match sales
Pull system
Post-it notes…do we need those?

4. Changes for Round 3 Consider the following: Factory Layout
Pull System, Kanban
Continuous Flow and Supermarkets
Poke-Yoke, Quality at the Source

5. Round 3 Debrief - PM What worked? What didn’t work?
Flexing folding
Not scheduling/post-its
Less line stress
Kanban too small?
What didn’t work?
Shipping and Oven Kanban
Looking ahead of your process
Areas for improvement?
Layout for oven, or different Kanban