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Performance report No.:

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Presentation on theme: "Performance report No.:"— Presentation transcript:

1 Performance report No.: 11223344
Testing of PowerBatt treatment on stationary batteries for ACME Slovakia Participants from ACME Slovakia: Peter Trakčný, Technical Manager Participants from PowerBatt: Marek Záporný, BDM Teo Kladný, Technical Manager Test performed in Bratislava, March 2013 1

2 Executive summary PowerBatt has performed the testing of 2 back-up batteries for ACME Slovakia The following batteries have been tested: 2x, 220V, 625Ah, 24 cells, 5y.o. Results of testing can be summarized as follows: 28% and 44% Improvement of voltage stability levels 20% and 35% Improvement of performance during capacity testing The achieved results lead to following implications for ACME Slovakia: Your company can double the lifespan of batteries at 6% p.a. of new battery costs through regular use of PowerBatt Using PowerBatt will allow you to harvest improved reliability and operational performance of your forklifts Over 600Kg CO2 emissions reduction for your company 2

3 Achieved results +20% +35% 3 No. Battery info Original Capacity (Ah)
PowerBatt Improvement 1 Stationary 5 y.o VARTA V 625Ah 504 620 +20% 2 Stationary, 5 y.o VARTA V 625Ah 438 595 +35% 3

4 Battery maintenance processes Battery usage patterns
Qualitative assessment This section analysis the current state of battery portfolio management at ACME Slovakia. Furthermore, it outlines the areas where opportunities for improvement can be harvested in short and mid run Battery maintenance processes Battery condition Currently there is a battery maintenance team of 2 technicians performing battery servicing as their primary task. The quality of care and servicing is very high in general Basic maintenance tasks such as control and adjustment of acid levels is performed regularly on ongoing and systemic basis In general, the batteries appear to be in above standard condition. No batteries showed low acid levels It is advised to establish a more rigid data collection system covering information on maintenance and preventive servicing of all batteries in portfolio Existing opportunities in battery operations Purchasing of new batteries is the responsibility of Technical procurement department, which is an industry standard 4 Back-up batteries at ACME Slovakia are exposed to above average work load due to few power shortages, therefore extra attention needs to be paid to servicing and maintenance schedules It is advised to provide each battery with a service book, which shall hold all information on all performed maintenance activity Battery usage patterns

5 Economic benefits PowerBatt can doubles the lifespan of properly treated batteries at a fraction of new battery costs (approx. 6% p.a.) Euro 93% savings 2.820 Euro 5

6 Action plan Business cooperation scenario Cooperation characteristics
Testing and applying Adhering Full roll-out No. of PowerBatt treated batteries Time Cooperation characteristics Treatment of 25% portfolio Batteries 5 y.o.+ Evaluation and application in 12 months Batteries treated by PowerBatt technicians Training of ACME staff Treatment of 50% portfolio Batteries 5 y.o.+ Evaluation and application in 12 months Batteries treated by PowerBatt technicians Partial involvement of ACME staff and further training Treatment of 100% portfolio Batteries 5 y.o.+ Evaluation and application in 12 months Full handover of treatment responsibility to ACME staff Monitoring and retraining PowerBatt Help-Desk support 6


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