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The Automotive Design Process
The progression to quality design Mr. Graves - Automotive Design
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Steps of the Process Product Planning The Design Brief
Concept Generation Theme Selection 3D and Computer Model Generation Design Evaluation Styling Freeze Prototype Development / Product Testing Product Launch
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Product Planning Brainstorming before any work begins
Market research to be sure the product is needed Factory capacity is available Manufacturing processes Necessary equipment
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The Design Brief Guidelines on the vehicle being designed
Identifies who the car is designed for What type of a car it should be How much it is expected to cost How it fits into the “Brand Family Portfolio”
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Concept Generation Putting ideas on paper
Basic thumbnail sketches to start Followed by more detailed drawings Usually the exterior is designed first, but occasionally the interior design affects th4e exterior shape
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Theme Selection Evaluation of sketches
Designer sketches are reviewed and a theme selection is made on which design best meets the following: Matching the design brief Most interesting look Now designers have a more detailed design direction to steer future development of ideas of the new vehicle
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3-D Model Development Helping see the new vehicle “in the round”
Models are constructed out of clay to help visualize the designs Scale models are developed first Full size models are developed as the project moves forward
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Design Evaluation Total evaluation of the project
Full size models and drawings are reviewed Appearance is evaluated Ergonomics is evaluated The new vehicle is compared to competitors cars Potential customers are tested for reactions
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Styling Freeze Specifications are finalized
Body style and mechanical specifications are finalized Financial viability is reassessed Changes beyond this point would be very expensive and result in production delays
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Prototype Development and Product Testing
Hand-built prototypes are made and tested under normal and extreme driving conditions Crash testing is also performed and will continue on production cars at a later date
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Product Launch Formal introduction to the general public
The new vehicle is unveiled at a major auto show in a blaze of well organized publicity The ultimate success of the vehicle is based on the strength of sales and the return on investment over the vehicles lifespan
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