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R4 Troubleshooting Refrigeration
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 R4 Troubleshooting Refrigeration #3 Enthalpy, Dirty Condensers, Subcooling © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1
1/11/2019 Enthalpy “The amount of heat a substance contains, determined from some base.” Enthalpy diagrams show: Btu per pound of refrigerant At a certain: Pressure Temperature State (% vapor or liquid) © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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“Approximate” R22 Pressure/Enthalpy Diagram
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 -40o -20o 0o 20o 60o 80o 160o 200o 220o 230o 180o 140o 120o 100o 40o PRESSURE Sat. Liquid Sat. Vapor 340 # 260 # 69 # The enthalpy diagram above represents an approximate diagram for R22. It may not be exact, but it is close enough for the instructional purposes we intend. 0% 100% % Vapor ENTHALPY(HEAT) in BTU/Pound © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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Temperature, Pressure, & State
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 Temperature, Pressure, & State The following diagram shows how: Refrigerant temperature, Pressure, And state (vapor or liquid) change as it goes through the system. © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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Changing Pressure, temperature, and state of refrigerant
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 Example: Standard A/C 90° Ambient & 75° return temp. Note: No superheat and no sub-cooling 230o Liquid Temp is Condensing Temp 90˚ Amb + 30˚ = 120˚ 220o 220o Cooled to 120˚, Hot Gas starts to condense 200o 200o 180o 180o Sat. Liquid 160o Sat. Vapor 160o Gas enters condenser Enters metering device 140o Condensing 140o 185o 260 # 120o 120o 120o B A Compression 185˚ Hot Gas discharged from compressor 100o Pressure/Temp drop through metering device 100o Evap. Temp 80o 80o 60o Evaporating 60o 69 # This slide helps to show what happens as refrigerant changes states from liquid to vapor under both high and low pressure situations. There is no provision for superheat or subcooling. Those factors are introduced later. 40o 40o Enters compressor (no superheat) 20o Enters 33% Vapor & 67% Liquid “Adiabatic Expansion” 20o 0o 0o -20o -20o PRESSURE 0% 100% -40o % Vapor -40o ENTHALPY(HEAT) 65 BTU/lb 20 BTU/lb Heat of Compression Refrigeration Effect © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1
1/11/2019 Dirty condenser The following slide shows how a dirty condenser decreases system efficiency. © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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Effects of a Dirty Condenser on Enthalpy
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 Example: Standard A/C 90° Ambient & 75° return temp. Note: No superheat and no sub-cooling but DIRTY CONDENSER 230o Cooled to 140˚ Hot Gas starts to condense Dirty coils require higher pressure & temperature to reject heat 220o 220o 200o 200o 180o 180o Gas enters condenser Enters metering device Sat. Liquid 160o 160o Condensing Sat. Vapor 200o 340 # 140o 140o 140o B A Compression 200˚ Hot Gas discharged from compressor 260 # 120o Higher Pressure/Temp drop through metering device 120o 100o 100o Evap. Temp 80o 80o 60o 60o 69 # All techs know systems do not operate well if they have a dirty condenser. However, this slide shows why, and how much. 40o 40o Enters 35% Vapor & 65% Liquid (less efficient) Evaporation Enters compressor (no superheat) 20o 20o 0o 0o -20o -20o PRESSURE 0% 100% -40o % Vapor -40o Only 60 BTU/lb ENTHALPY(HEAT) Refrigeration Effect 8% Capacity Loss © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1
1/11/2019 Subcooling The following slide shows how subcooling increases system efficiency. © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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The Benefits of Subcooling
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 Example: Standard A/C 90° Ambient & 75° return temp. Note: No superheat and no sub-cooling Add 10° sub-cooling and 10° superheat 230o 220o 220o Cooled to 120˚, Hot Gas starts to condense 200o 200o Liquid Sub-Cooled 10° from 120° to 110° 180o 180o Sat. Liquid Gas enters condenser 160o Sat. Vapor 160o 140o Condensing 140o E 190o 260 # 120o 120o 120o 190˚ Hot Gas discharged A Compression 100o Metering 100o Evap. Temp 80o 80o 60o 60o Evaporation B C 69 # We only use suction superheat as a safety to prevent compressor flooding. As the slide shows, it doesn’t do much for overall performance. Subcooling, on the other hand, is very beneficial to the efficiency of the system. This slide shows that fact quite clearly. 40o 40o 50o 25% vapor–75% liquid D 10° Superheat added 20o 20o 0o Less vapor to cool means more liquid to refrigerate 0o -20o -20o PRESSURE 0% 100% -40o % Vapor -40o ENTHALPY(HEAT) Increase to 70 BTU/lb 2 BTU/lb Sensible Heat 8% Capacity Gain © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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End of Enthalpy 1/11/2019 © 2004 Refrigeration Training Services
R4 Troubleshooting Refrigeration - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.1 1/11/2019 End of Enthalpy © 2004 Refrigeration Training Services R4 - Subject 3 Enthalpy, Dirty Condensers, Subcooling v1.2 © 2004 Refrigeration Training Services No reproduction or unauthorized use allowed
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