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The DIGITAL mission Industry 4.0 Cluster

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Presentation on theme: "The DIGITAL mission Industry 4.0 Cluster"— Presentation transcript:

1 The DIGITAL mission Industry 4.0 Cluster
DIGITAL MISSION ISPT The DIGITAL mission  Industry 4.0 Cluster Algemene doel: Kennismaken met elkaar, door veel samen op te trekken en interactief bezig te zijn. Kennismaken met de aspecten van het programma: techniek, duurzaamheid, ambassadeurschap Use digitization to obtain predictive quality, predictive cost, predictive supply and predictive maintenance, and enable information sharing across the supply and value chain and across plants

2 Data: from a growing variety of sources
Data: from a growing variety of sources. Analytics: to produce useful information and insights. Connectivity: of humans, devices and machines. January 12, 2019

3 DIGITAL MISSION ISPT We are amidst of an avalanche of new technologies, as described in reports and trend analyses (see website) (Bio)Sensors Machine learning 3D-printing Artificial intelligence E-sourcing and E-procurement Synthetic Biology Advanced process control Data architectures blockchain FAIR databases Virtual, Augmented and Mixed reality Simulated Chemistry This all changes the way we conduct research, operations, maintenance. How to prepare and what must be our focus ? For instance, out of the more than 200 technologies ever listed on Gartner’s Hype Cycle from 2000 to 2016, over 50 individual technologies appeared for just a single year, while many took years longer to register mainstream success (Deloitte).

4 The DIGITAL mission Achieve Items Like
Use digitization to obtain predictive quality, predictive cost, predictive supply and predictive maintenance, and enable information sharing across the supply and value chain and across plants. Achieve Items Like Constant product quality, operator-independency, Reduce Waste, Site invariance, Control waste composition, Continuous vs batch, Measure product characteristics, Energy-Efficiency, Yield, Control product functionality, Measure raw material composition. Unreliable TODAY TOMORROW 2018 2020 Insights Solutions Competitive advantage Fast Slow Manual Disconnected January 12, 2019

5 Advice from International Energy Agency (IEA, 2017)
Build digital expertise within your staff. Ensure appropriate access to timely, robust, and verifiable data. Build flexibility to accommodate new technologies and developments. Experiment, including through “learning by doing” pilot projects. Participate in broader inter-agency discussions on digitalization. Monitor the energy impacts of digitalization on overall energy demand. Incorporate digital resilience by design into research, development and product manufacturing.   Learn from others, including both positive case studies as well as more cautionary tales. January 12, 2019

6 Industry 4.0 cluster: actions on Innovation, Education and Social Acceptance
Get expertise how to apply digital technologies in process technology and achieve sustainability goals. Promote the work on ontologies and FAIR database policies for access to data. “Learning by doing” in pilot projects on number of selected topics. Collect case studies and roadmap reports. Participate in working groups on digitalization impact. Create awareness via events. January 12, 2019

7 Objective of the workshop:
Discuss building blocks for a collaboration program considering: Impact. Urgency. Deployment. January 12, 2019

8 DIGITAL MISSION ISPT GOOGLE FORM SURVEY Please go to: Or scan QR code To enter our survey (approx. 20 multiple–choice questions).We will share the outcome of this survey with you via our website (14th of December 2018). January 12, 2019

9 Smart and in-line Sensors. Advanced Process Control.
DIGITAL MISSION ISPT Building blocks Smart and in-line Sensors. Advanced Process Control. Smart Maintenance. Artificial Intelligence. Transparency in the value chain. Energy Monitoring Systems. Human impact: Education, Labour market. Cyber Security & Vulnerability. ….. Use digitization to obtain predictive quality, predictive cost, predictive supply and predictive maintenance, and enable information sharing across the supply and value chain and across plants January 12, 2019

10 Smart and in-line Sensors
DIGITAL MISSION ISPT Smart and in-line Sensors ISPT activities GRIP OP DROGEN: In line sensors in drying processes paper industry. PROPOSAL: Cheap spectroscopic sensors: Open innovation collaboration to create cheap in line sensors for spectroscopic measurements (range nm). Siemens’ latest gas turbines contain more than 500 sensors, which continuously register pressure conditions, temperatures, component stress, and much more. January 12, 2019

11 Advanced Process Control
DIGITAL MISSION ISPT Advanced Process Control ISPT activities INSPEC INSPEC quantitatively integrates information from state-of-the-art Process Analytical Technology, process measurements and dynamic process models (data driven or physics-based) into Advanced Process Control. This will induce a step-change with respect to process controllability and enables operation in a more energy efficient regime, while reducing off-spec production. Increasing production efficiency of (bio)chemical industrial plants, by minimizing the product variability and the consumption of raw material and energy. Includes Offline and online model building. Multivariable Predictive Control (MPC). Chemometric models. Dynamic models. Collect historical data from control systems or online process historian systems. Often commercialization of technologies developed at universities. …… January 12, 2019

12 Smart maintenance Augmented reality ISPT activities
DIGITAL MISSION ISPT Smart maintenance ISPT activities Asset monitoring. Condition monitoring. Predictive maintenance. Remote access and monitoring. Data analysis. Monitoring. Sensors and machine learning algorithms will be able to monitor ever more complex assets. Augmented reality Smart Maintenance Skillslab: The skillslab connects talent and human capital with experience and demands of the industry. By means of: Augmented reality. Walkthroughs for training. Fieldlab showing show cases bring industry and education at one place. January 12, 2019

13 Artificial Intelligence
DIGITAL MISSION ISPT Artificial Intelligence ISPT activities AEI study Feasibility towards plug&play AI module to existing infrastructures. Artificial Intelligence (AI) refers to IT systems that sense, comprehend, act and learn. AI consists of multiple technologies that enable computers to perceive the world, analyze and understand the information collected and make informed decisions or recommend action and learn from experience. Social resistance within the companies is considered to be the biggest challenge for implementation of AI. Caused by fear of job loss and the fear that AI ​​ will be in control. In Northern Europe managers' confidence in AI is six times lower than in China/India. There is a need for a concrete set of interventions or implementation strategies. Submitted project SAAI: Investigate the acceptance of AI and digitization in Dutch industry and society. The project stimulates the discussion on this topic by organizing dialogue sessions and serious game sessions. Energy Datathon 2019: Create awareness via a 2-day hacakathon to create new applications using (big) data. Contact us for more information. January 12, 2019

14 Transparency in the value chain
DIGITAL MISSION ISPT Transparency in the value chain ISPT activities Traceability of discrete products (eg. via tagging) but how to trace “molecules”? Internet of Food-project Sharing of available and future data and models via a linked data infrastructure. Findable, Accessible, Interoperable and Reusable (FAIR) data. Creation of an ontology with agreed “rules” for successful data sharing between different companies. Data gathering: how can essential product, process and sustainability impact be derived from measurable data; for instance non-destructive sensing final products attributes (off-notes, oxygen, etc.) through sensors or possibly indirect assessment from process and (intermediate) sensor data. Learning community on Internet of Food. Source: E-commerce: on line Brine platform: demo at ISPT annual event Agent-based model  to model  the actions and interactions of autonomous organizations in the value chain to assess their effects on the value chain as a whole. January 12, 2019

15 Energy Monitoring Systems
DIGITAL MISSION ISPT Energy Monitoring Systems ISPT activities Collect and report energy data at unit, plant and site level. Turn data into business intelligence to support decision making. Trace and visualize energy flows. Predict and control demand. Energy allocation across site and units. Support energy procurement decisions. System integration of renewables. Core variables: Recovery costs; energy. prices; admin and legal costs; infra costs. Submitted: EVEREST Energy Management Platform Responding to specific demand from industry, the project provides a systematic approach to generate the (business) models and tools needed to create a step-change in utilization of waste heat from various industry sectors, focusing on the ones with the highest potential (iron & steel, chemicals, waste incineration). Represent the relevant energy flows and their parameters on industrial sites. models with multiple (renewable) energy/commodity flows A dynamic service, providing both ex ante advice on heat valorization investments; and ex post evaluation of investments and permanent optimization over their lifetimes. The tool is decoupled from technical details, which means it is able to deal with changes in the underlying components. The tool will be demonstrated and supported in real life on different types of industrial sites. Source: Condugo January 12, 2019

16 Human Impact: Education, Labour market
DIGITAL MISSION ISPT Human Impact: Education, Labour market ISPT activities Needed digital skills in any industry are: The ability to evaluate, configure/ program, and use complex digital systems (46% of new jobs) the ability to use digital technologies to purposefully and confidently communicate, find information and purchase goods/services (37% of new jobs). Education of students Life long learning Learning Communities Courseware and awareness Courses for PHD students and professionals. Overview of open online courses on digitization themes. Virtual reality: walkthroughs for secondary schools and general public. Dutch labour market investigation ICT Topsectors. Expected Report end 2018. Project ECEG Innovation and digital transformation spread across all sectors and affect competitiveness, growth and the labour market in Europe. This social partner project analyses sectoral challenges and sets the framework for ECEG’s and industriAll Europe’s affiliates to formulate a joint action plan.  January 12, 2019

17 Cyber security & Vulnerability
DIGITAL MISSION ISPT Cyber security & Vulnerability ISPT activities The IT software and hardware for AI/APC/Remote maintenance/ etc. leads to increased vulnerability and the need for: Resilience of infrastructure and systems Cyber hygiene and behaviour Security by design Workshop: 22nd of November 2018 Soesterberg Booklet: To be published in Jan 2019 How to integrate intrinsic security and IT risk management into our existing culture of Safety health, Environmental procedures January 12, 2019

18 Thank You frans.vandenakker@ispt.eu meine.koeslag@ispt.eu
DIGITAL MISSION ISPT Thank You


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