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Automation Systems & Testers

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Presentation on theme: "Automation Systems & Testers"— Presentation transcript:

1 Automation Systems & Testers
¬ VT-ASYST Automation Systems & Testers 2012

2 Facts of VIDEOTON Group
¬ VT-ASYST Facts of VIDEOTON Group the largest Hungarian industrial group in local private ownership. a cost-effective integrated contract manufacturer. a multi-commodity supplier for Automotive, Household, Industrial, and Communication markets. a professional regional EMS provider with extended engineering services. a service provider in all areas of operation incl. logistics, engineering, HR, quality, facility management.

3 Corporate Structure Holding ¬ VT-ASYST Manufacturing Services
Innovation centers PCBA + Assembly Part manufacturing Integration Prime contracting Videoton Electronic Assembly Services VT Plastic VT-Systemtechnics Industrial Park Company Hilase VTCD STS Group Rhinolight VT Automotive Electronics VT Artrans KVJ Fuelcell VT Transman VT Ukraine VT Metal Holografics Pannonjob Ventifilt VT Engineering Development Pannonfacility VT Elektro-Plast STS Technology STS Pro2 Services VTBH-DZU VT Precision PQS VT Enclosures & Stampings VT-ASYST

4 Fact of VT-ASYST ¬ VT-ASYST
Established in (VT Informatics Ltd. Special Machines Business Unit) First Assembly Line (Philips loudspeaker box assy line) 2010 New Building for Business Unit 2012 BU operates as standalone company VT-ASYST Ltd. Annual turnover approx. 2 million € / year Employees: Engineering: 32 Machining 19, Technician 12 QC 1, Supervisor 2, Other 6 Engineering, machining, assembly, programming, install. All parts of making special machines are in one hand. With a strong background support of VIDEOTON.

5 Automat. Electrical Engineer (PLC) 2 4 Measuring Engineer 5
¬ VT-ASYST Engineering Engineering The Business Unit has two separated engineer groups. It is mean a smaller one who are faster and closer to manufacturing. And a bigger , who are able to organize developing of the most complicated automated measuring equipment. Engineers EG-1 EG-2 Mechanical Designer 6 8 14 Automat. Electrical Engineer (PLC) 2 4 Measuring Engineer 5 PC Software Engineer 3 Manufacturing Engineer

6 Production of parts ¬ VT-ASYST
The Business Unit has its own tool shop, therefore we are able to manufacture the designed parts in-house. Our main machines are supported by CAM. Machining with CAM: Machining without CAM: Milltronics VM 25XT Max. process dimension: 1524 x 635 x 610 mm Process accuracy: 0,005 mm Milling machine 3 pcs CNC Lathe Machine 3 pcs Flat Grinder 2 pc Fehlmann Picomax 100 CNC-3 (2 pcs): Max. process dimension: 800 x 400 x 450 mm Process accuracy: 0,01 mm Welding: STAMA-FANUC MC014 Robodrill: Max. process dimension: 480 x 360 x 280 mm Process accuracy: 0,01 mm CO2, argon protective gas arc welding Aluminum and acid resistant materials welding Hardford VMC-1020: Max. process dimension: 1020x 500 x 400 mm Process accuracy: 0,02 mm TNL-85A II Lathe with C-axe machining Max. process dimension:  130 mm Length: 500 mm

7 ¬ VT-ASYST Assembly Assembly: Machines that we design are assemblied, adjusted and tested at our own plant. If required we can provide area for test run. Only fully functional machines after Factory Acceptance Test (FAT) are delivered.

8 Sometimes our capacity is not enough …
¬ VT-ASYST Co - operation Sometimes our capacity is not enough … We have good relationships with local small contractors. If there is a temporary capacity shortage, our partners give us stable and reliable hand.

9 We made it… ¬ VT-ASYST Operator support machines:
PLC controlled operator support (Poka-Yoke) Traceability with RF ID Resistance tester Screwdrivers with torque check (servo) One piece flow (Lean Technology)

10 We made it… ¬ VT-ASYST Half automated manufacturing support machines:
Heating machines Washing machines Glueing machines Screwing machines Adjusting machines

11 We made it… ¬ VT-ASYST Screwing machines: Servo screwdriver
Pneumatic screwdriver 1;2,5; 3 axies manipulating Moving by robots (Scara or chartesien) Data acquisition Integration into special machines or assembly lines

12 We made it… ¬ VT-ASYST Press Fitting Machines: Up to 18 kN
Force - way measuring Pneumatic, Hidro-pneumatic, or low hidraulic presses Parts check (Poka-Yoke)

13 We made it… ¬ VT-ASYST Riveting machines:
Application of BalTec riveting machine Single or multi spindle version Force-way measuring Data acquisition Integration into special machines or assembly lines

14 We made it… ¬ VT-ASYST Fully automated assy machines: Servo motion
Application of robots Feeding, assembly, press fitting

15 We made it… ¬ VT-ASYST Half Automated Testers: Feeding by operator
Functional testing High Voltage Testing Resistance & Insulation Measuring Scrap separator Marking parts by ink jet or laser marker Traceability with RF ID Data Acquisition by PC

16 We made it… ¬ VT-ASYST Fully Automated Testers:
Feeding by manipulators Functional testing High Voltage Testing Resistance & Insulation Measuring Scrap separator Pneumatic manipulators Scara robots Marking parts by ink jet or laser marker Traceability with RF ID Data Acquisition by PC

17 We made it… ¬ VT-ASYST Assembly and tester line: Multiple PLC control
Traceability with RF ID Covering and rivetting Customer dimension measuring Switch point adjusting by low voltage, high current Functional Testing Resistance & Insulation Measuring, etc. Data Acquisition by PC

18 We made it… ¬ VT-ASYST Or any other combination of previous groups:
BOSCH TS1, TS 2 conveyor Indexer table, LS 280 indexer line Application of Robots, Lasers, Servos… Feeding, Assembling, Testing, Marking, Acquisition

19 Component production:
¬ VT-ASYST Other Activities Component production: Production of parts are undertaken according to the drawings provided for us. Unique parts, small batches of components, samples can be produced. Modification of machines: Modification and modernization of old equipments are undertaken to make them suitable for their new purposes, and to be up-to-date. Manufacturing of jigs, fixtures, stands, equipments: Complete solution If you need an assy line then you need some jigs like a shim feeder, or master pieces.

20 ¬ VT-ASYST Preferences ¬ VIDEOTON

21 Quality Standard: ISO 9001:2008 ISO 14001:2004 ISO 13485 (planned)
¬ VT-ASYST Quality Assurance Quality Standard: ISO 9001:2008 ISO 14001:2004 ISO (planned)

22 Thank you for your kind attention!
¬ VT-ASYST Thank you for your kind attention! Please, don’t forget: If you want produce, we give you assist! VT-ASYST Kft. H-8000 Székesfehérvár Berényi u Building: No. 187/A Tel.: Fax:


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