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Corrosion Coupon Racks

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Presentation on theme: "Corrosion Coupon Racks"— Presentation transcript:

1 Corrosion Coupon Racks
Sales Training 2017 Introduction Overview Sales Training Receiving & Inspection Installation & Operation Maintenance Troubleshooting Contact Information

2 Introduction GTP Manufactures: Industrial Glycol Feed Packages
Residential Glycol Feed Packages Bypass/Filter Feeders Corrosion Coupon Racks Chemical Mixers Separators & Separator Systems Poly-Cubes & Pump/Control Stations GTPConnect™ Double Wall Tanks Batch/Mix Poly Tanks & Tank Stands Custom Build Systems. General Treatment Products, Inc. is built on the ideal of providing excellent service and products to our customers while perusing and developing the industries newest products. Keeping “our pulse” on the industry and working closely with each other and our customers is instrumental to current product improvement and the development of future products. These ideals, empowered in our team, serves as the cornerstone to our success. Also ask about our distribution products such as, Walchem Metering Pumps and Controls, SeaMetrics Flow Meters and Controls, Iwaki Mag Drive Pumps, ARO transfer pumps, Flowline Level Sensors and Controls, KoFlo Static Mixers, ASCO Solenoid Valves and much more...

3 Overview General Treatment Products bold new designed Corrosion Coupon Racks are going to raise the bar in corrosion monitoring. With injected molded coupon holders, integral awning, catch/work shelf, tough light- weight housing and factory included mounting system, these coupon racks will be the new favorite in the industry. Features: 1 to 6 Coupon Points PVC, CPVC, Carbon & Stainless Steel Piping Injection Molded Coupon Holders Integral Awning & Catch/Work Shelf Steel Safety Chain For All Models Inlet/Outlet Isolation Valves Factory Mounting System Included 2 Year Factory Warranty Options: 1" Piping Flow Indicators & Control Valves “Y” & Bowl Strainers Sample Valves

4 Sales Training Getting started, Information you will need to know to sell and quote: (or see on-line form located on product page for more information) Need to know: Number of coupons Material of construction Line Size Temperature Pressure Options (IE: flow control valves, sample valves, bowl strainer, etc. see pricing) Or Manufacturer and Model we are bidding against.

5 Sales Training Model Number: PCR307/FI10-SVB
Once we have the needed information, let’s work on a model number. Base Model & Material: PCR = PVC Piping CPCR = CPVC Piping CSCR = Carbon Steel Piping SSCR = Stainless Steel Piping Note: PCR & CPCR Coupon Racks have CPVC Coupon Holders. CSCR & SSCR coupon racks have PVDF Coupon Holders.

6 Sales Training Model Number: PCR307/FI10-SVB Number of Coupons:
1 = One coupon holder 2 = Two coupon holders 3 = Three coupon Holders 4 = Four coupon holders 5 = Five coupon holders 6 = Six coupon holders

7 Sales Training Model Number: PCR307/FI10-SVB Line Size: 07 = ¾” Piping
Options: CLR = Clear piping segments SVx = Sample valves (P = PVC, B = Brass) YSx = Y-Strainer (P = PVC, CI = Cast Iron) BSP = Bowl Strainer, Polypropylene FI10 = Flow Indicator, 0-10GPM FIA10 = Flow Indicator with adjustment valve FCx = Flow Control Valve (03 = 3GPM, 05 = 5GPM) SFI125 = Sight Flow Indicator, Brass, 125PSI

8 Receiving & Inspection
Upon receipt of order, inspect package thoroughly. In the event there was damage incurred in transit you must notify the freight company within 3-5 days of receipt of order. Once system is inspected for damage and received in good condition, and store indoors in safe place until installing. Damaged incurred before installation is not covered under warranty. Housing and Backboard Coupon Holders Sample ID Tags Isolation Valves

9 Installation & Operation
Before you get started… All fasteners and fitting should be properly inspected and secured before operation as they may be loosened in transit Personnel safety practices should apply at all times Safety glasses or face shields and gloves should be worn Do not service glycol feed package with out disconnecting power Close isolation valve and release pressure before servicing any components on the system All liquids in system should be drained before servicing Glycol feed package should be installed by qualified personnel.

10 Installation & Operation
Although there is no electrical, environment may change the results of the sample corrosion rate. Excessive exposure to sunlight, weather or other exposure can result in changes in corrosion rate. Once location is decided on, coupon rack need to be securely mounted to wall studs using wall mount brackets provided (pictured). Be sure that anchoring bolts comply with local building codes. It is best to run coupon rack on new systems for approximately one week. All new piping systems have residual chemicals, oils, etc. that need to be flushed out before starting sample corrosion testing. After initial flushing, close isolation valves and install corrosion samples. Before opening isolation valves and starting corrosion testing is sure to note sample material and installation date on tags provided. Wall Mount Brackets Included

11 Installation & Operation
CONNECTING TO SYSTEM: Corrosion coupon racks should be installed within 10 to 30 feet of system. Flow should be from bottom to top to eliminate trapped air. Coupon rack flow should have similar characteristics as system flow rate (in feet per second). Corrosion rate can be increased by erosion. Optional flow control valves are available upon request. Outlet Inlet

12 Installation & Operation
ADJUSTING THE FLOW INDICATOR The flow indictor (optional) can be adjusted by regulating the inlet and outlet isolation valves. When client tampering is present, the valve handle can be removed. The flow indicator option may be purchased with an adjustable valve (pictured). By restricting the flow through the coupon rack the sediment/particulate in the system will not erode the sample coupon. Flow Rate Adjustment Knob

13 Installation & Operation
Pacific Sensor Inc. 11303 Slater Ave. Fountain Valley, CA 92708 Phone Fax Installation & Operation TESTING AND EVALUATION Once duration for testing has expired (determined by others) isolate coupon rack and remove samples. Included with your corrosion sample order was a evaluation test report. This report and brief test duration is all that is needed for a proper evaluation. If you no longer have the initial paperwork, please contact your source and request a copy. These coupon sample can be returned to GTP or sent directly to: Pacific Sensor Inc. 11303 Slater Ave. Fountain Valley, CA 92708 Phone Fax Metal Samples Inc. P.O. Box 8 Munford, AL 36268 Phone Fax

14 Maintenance ROUTINE MAINTENANCE
Routine maintenance in this section is referred to as checking once a month until a maintenance schedule can be determined. All fasteners should be check for proper operations. Maintenance and care will depend upon the usage and environment in which the coupon rack is subject to. Once the corrosion sample has been installed, periodically check for leaks and or tampering is all that is needed. Please contact your Water Doctor or chemical supplier for Coupon Test duration and or inspection.

15 Trouble Shooting If you are having problems, contact us at or you can call us at the number on the front of the instruction manual.

16 Contact Us Mailing Address: General Treatment Products P.O. Box 8697
Brea, CA Shipping Address: General Treatment Products 113 Viking Ave. Brea, CA 92821 Phone: 714) FAX: 714) Internet:


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