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MANAGEMENT ACCOUNTING The Activity-Based Costing System based on John G. Burch, Cost and Management Accounting Materials prepared by Ph. D. Zofia Krokosz-Krynke.

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Presentation on theme: "MANAGEMENT ACCOUNTING The Activity-Based Costing System based on John G. Burch, Cost and Management Accounting Materials prepared by Ph. D. Zofia Krokosz-Krynke."— Presentation transcript:

1 MANAGEMENT ACCOUNTING The Activity-Based Costing System based on John G. Burch, Cost and Management Accounting Materials prepared by Ph. D. Zofia Krokosz-Krynke Faculty of Computer Science and Management

2 DEFINITIONS Activity-based costing (ABC) - collection of financial and nonfinancial data about an entreprise’s activities Activity analysis - proces of defining and describing activities and corresponding cost drivers Activity-based management (ABM) - using ABC information to support cost management 2

3 COMPONENTS OF ABC SYSTEMS
Resource categories First-stage resource drivers Activities and activity cost pools Second-stage activity drivers Cost objects Direct cost inputs 3

4 Activities and activity costs pools
Activity Analysis Performance Information for Management Cost objects Direct cost inputs Cost Management Costing system Resource categories Resource drivers Activity drivers 4

5 Resource categories Material handling & storage resources
Office space and furniture Equipment (machines, transport, information technology) Utilities Salaries & benefits Buildings Accounting Engineering Insurance, licences, taxes 5

6 Cost objects Products Services Units Batches Contracts Cases Jobs
Projects Customers Customer groups Distribution channels Sales territories 6

7 Assignment of costs to cost objects
cost object = costs assigned from activity cost pools cost object = direct materials + costs assigned from activity cost pools cost object = direct materials + direct labor + costs assigned from activity cost pools cost object = direct materials + direct labor + direct technology + costs assigned from activity cost pools 7

8 Direct cost inputs Direct materials Direct labor
Direct technology (or equipment) 8

9 Volume-Based Costing System
Overhead costs applied according to: Direct labor hours (DLhr) Direct labor dollars Machine hours (Mhr) Materials dollars 9

10 How the Costing System Influences Decision Making
a) overhead applied based on direct b) overhead applied based on activity cost element product AX product BX direct materials 23,00 38,00 direct labor 7,00 total overhead at 500% of direct labor 35,00 setup driver 10,00 20,00 material handling driver 14,00 26,00 SAMC 65,00 80,00 54,00 91,00 current selling price 68,00 90,00 gross profit (loss) per unit 3,00 -1,00 Note: SAMC means standard absorptive manufacturing cost Reduce selling price (to enable it to compete better) Raise the price or … discontinue the product altogether 10

11 ABC is appropriate if: Competition is high.
Product mix is diverse in batch size, physical sizes, degree of complexity, and raw material characteristics. Product life cycles are short (3 years or less) Collection and manipulation of data are performed by an integrated computer-based information system (ICBIS). 11

12 Strategic goals of ABC systems
Appropriate pricing decisions based on good cost information. Appropriate product mix decisions based on good profitability information. Good cost management by focusing on activities and cost drivers. 12

13 ABC systems development life cycle
Phase one: Plan the system. Phase two: Analyze and define resource categories. Phase three: Analyze and define activities. Phase four: Determine first-stage resource drivers and establish activity cost pools. Phase five: Determine second-stage activity drivers and assign costs to cost objects. 13

14 Phase one: Plan the system
The ABC Systems Development Life Cycle start here Understanding purposes of ABC system: costing of cost objects providing information for daily operational management, continous improvement, and business reengineering The system project team can include : management accountant engineering representative production representative marketing representative logistics representative financial accounting representative Phase five: Determine second-stage activity drivers and assign costs to cost objects Phase one: Plan the system Phase four: Determine first-stage resource drivers and establish activity cost pools Phase two: Analyse and define resource categories Phase three: Analyze and define activities 14

15 Phase two: Analyze and define resource categories - example.
service resources salaries $ benefits insurance 20 000 utilities 40 000 depreciation $ production resources supervision $ 90 000 60 000 $ total budgeted overhead resources $ Budgeted Costs of Service and Production Resources 15

16 Phase three: Analyze and define activities
activity flow diagram fishbone diagram aggregation and decomposition processes 16

17 Design of Activities Using The Activity Flow Diagram (flow diagram models the purchasing, inspecting, receiving, accounting, machining, and setting up activities at a firm) Vendor Invoice Payment Purchase order copy Purchase order Receiving report Purchase materials activity Account for materials activity Vendor Source or destination Notify Bill of lading and materials Purchase request Inspection report and materials Receiving report and materials Inspect materials activity Store materials activity Receive materials activity Materials Machine materials activity Products Finished goods Activity that transforms inputs to outputs Materials requisition Setup requisition Setup completed Input and output flows Shop floor Setup machine activity 17

18 Phase four: Determine first-stage resource drivers and establish activity cost pools
Amount Assigned to Activity Cost Pools store materials CF x $6 $ purchase materials $ x 10/30 receive materials $ x 9/30 inspect materials $ x 5/30 account for materials $ x 6/30 machine materials $ x 0,90 setup machine $ x 0,10 total budgeted costs assigned to activity cost pools $ service production 18

19 Phase five: Determine second-stage activity drivers and assign costs to cost objects.
Activity-Based Costing Model Showing Activity Cost Pools Service resources $ Production resources $ First-stage resource drivers 9 employees cubic feet 10 employees 90% 10% 5 employees 6 employees Purchase materials $ Receive materials $ Inspect materials $ Store materials $ Account for materials $ Machine materials $ Setup machine $ Number of receiving reports Number of purchase orders Number of inspections Number of parts stored Number of payments Number of machine hours Number of setups Products A and B Second-stage activity drivers Direct materials Direct labor 19

20 Phase five: Determine second-stage activity drivers and assign costs to cost objects.
Activity-Based Costing Model Showing Activity Cost Pools Included in Activity Centers Service resources $ Production resources $ First-stage resouce drivers 9 employees cubic feet 10 employees 5 employees 6 employees 90% 10% Materials handling Accounting Production Purchase materials $ Receive materials $ Inspect materials $ Store materials $ Account for materials $ Machine materials $ Setup machine $ Number of receiving reports Number of purchase orders Number of inspectio ns Number of parts stored Number of payments Number of machine hours Number of setups Products A and B Second-stage activity drivers Direct materials Direct labor 20

21 Costing Cost Objects The project team created an activity cost pool for each activity and selected an activity drivers for each activity cost pool. The activity driver is used to apply the costs of the activity cost pool to each product according to the amount of activity costs consumed. The costs consumed are assigned to the costs object through a bill of activities. The cost per unit for direct materials is determined from the bill of materials. The amount of direct materials used comes from materials requisitions. Calculate the cost per unit of products A and B under four different costing systems: Activity-based costing Activity-based costing system using three direct cost elements:direct materials, direct labor, and direct technology Traditional volume-based costing system using a plantwide predetermined overhead rate (POR) based on direct labor hours Treaditional volume-based costing system using two predetermined overhead rates (PORs) based on materials dollars and machine hours. 21

22 Bill of Activities for Product-Driven Activities
Bill of Activities , Products A and B For the Period Ended December 31, 200X Product A Product B 50 000 units Activity Cost Pool Second-Stage Activity Driver Rate Activity Driver Quantity Activity Cost Unit Cost Purchase Materials $60 per purchase order 4 000 $ $4,80 1 000 $60 000 $0,60 Receive materials $90 per receipt 2 500 4,50 500 45 000 0,45 Inspect materials $50 per inspection 2,50 25 000 0,25 Store materials $20 per part stored 20 000 8,00 10 000 2,00 Account for materials $72 per payment 1 500 2,16 72 000 0,72 Machine materials $996 per machine hour 19,92 2 000 Setup machine $3 320 per setup 90 5,98 10 33 200 0,33 Total activity costs assigned to products $ $ Activity costs per unit 47,86 24,27 Direct material costs per unit 60,00 50,00 Direct labor costs per unit 24,00 Total costs per unit $131,86 $98,27 22

23 Bill Of Materials (BOM)
Direct cost inputs Bill Of Materials (BOM) Product A Total cost = $60 per unit A1 2 parts x $15 = $30 A2 4 parts x $5 = $20 A3 1 part x $10 = $10 A1.1 3 components x $3 = $9 A1.2 2 components x $3 = $6 A3.1 1 component x $5 = $5 A3.2 1component x $3 = $3 A3.3 1 component x $2 = $2 Product B Total cost = $ 50 per unit B1 1 part x $30 = $30 B2 1 part x $20 = $20 23

24 Activity-based costing
Product A Product B Direct materials 60,00 50,00 Direct labor ($12 x 2 DLhr) 24,00 Activity costs 47,86 24,27 Total costs per unit $131,86 $98,27 Activity-based costing with direct technology as a cost element Product A Product B Direct materials 60,00 50,00 Direct labor ($12 x 2 DLhr) 24,00 Direct technology 19,92 Activity costs 27,94 4,35 Total costs per unit $131,86 $98,27 Machine (Direct technology): A: $ x 1/3 = $ / units = $19,92 per unit B: $ x 2/3 = $ / units = $19,92 per unit Activities without the machine materials activity Product A Product B Purchase Materials Receive materials Inspect materials Store materials Account for materials Setup machine Total activity costs A: $ / units = $27,94 per unit B: $ / units = $4,35 per unit 24

25 Traditional volume-based costing using a plantwide predetermined overhead rate based on direct labor hours Product A Product B Direct materials 60,00 50,00 Direct labor ($12 x 2 DLhr) 24,00 A: Overhead ($80,33 x DLhr)/ units 32,13 B: Overhead ($80,33 x DLhr)/ units Total costs per unit $116,13 $106,13 Calculation of plantwide predetermined overhead rate based on direct labor hours : A: Direct labor budgeted B: Direct labor budgeted Total direct labor hours budgeted Total resouces : Service resources $ Production resources Total resources budgeted $ $ / DLhr = $ 80,33 per DLhr 25

26 Traditional volume-based costing using two predetermined overhead rates based on direct materials dollars and machine hours Product A Product B Direct materials 60,00 50,00 Direct labor ($12 x 2 DLhr) 24,00 A: OH based on materials dollars ($ / units) 11,25 B: OH based on materials dollars ($ / units) 9,38 A: OH based on machine hours ($ / units) 22,13 B: OH based on machine hours ($ / units) Total costs per unit $117,38 $105,51 Predetermined overhead rate based on direct materials dollars : Service resouces: A: ($60 x units) = $ (3/8) B: ($50 x units) = (5/8) Total direct materials = $ (8/8) A: $ x 3/8 = $ / units = $ 11,25 per unit B: $ x 5/8 = $ / units = $ 9,38 per unit Predetermined overhead rate based on machine hours : Production resources: A: Machine hours budgeted (1/3) B: Machine hours budgeted (2/3) Total machine hours budgeted (3/3) A: $ x 1/3 = $ / units = $ 22,13 per unit B: $ x 2/3 = $ / units = $ 22,13 per unit 26

27 4 (traditional DM$ and Mhrs)
Results comparison Method Product A Product B 1(ABC – 2 direct) $ 131,86 $ 98,27 2 (ABC – 3 direct) 3 (traditional DLhrs) $ 116,13 $ 106,13 4 (traditional DM$ and Mhrs) $ 117,38 $ 105,51 27

28 the end the end


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