1. The industrialization of Additive Manufacturing
Olivier Jay, Head of section
Additive Manufacturing
Tel: +45 7220 1713

2. STATUS OBJECTIVE An independent, non-profit institution
Approved as a technological service institute by the Danish Ministry of Science, Technology and Innovation.
OBJECTIVE
The objective of the Danish Technological Institute is to address the needs of the industrial sector and society as a whole through the development and dissemination of technological innovation.

3. KNOWLEDGE PROCESSES AT DTI
Knowledge development
Develops new knowledge through R&D activities – national as well as international
Knowledge application
Knowledge application takes place through general technological services, e.g. laboratory tests, testing, calibration and certification
Knowledge transfer
In interaction with and supplying advisory services to private and public market players, e.g. consultancy, education and operator tasks

4. Number of employees in companies (customers)
THE INSTITUTE COVERS A SIGNIFICANT NUMBER OF SMALL AND MEDIUM SIZED ENTERPRISES IN 2010
82%
Delivery of services to 14,895 companies of which 9,449 were Danish.
Share of companies, in total 9,449
Share of revenue, in total EUR 37.4 million
43%
38%
19%
12% 6%
0-49
50-199
200+
Number of employees in companies (customers)

5. Additive Manufacturing AM
RPT (Rapid Prototyping Technologies),
ALM (Additive layer manufacturing)
RM (Rapid manufacturing)
AF (Additive fabrication)
DDM (Direct digital manufacturing)
SFF (Solid freeform fabrication)
LM (Layered manufacturing). ….
AM is the application of layer manufacturing techniques for the fabrication of functional long-term models or enduse products. The physical inputs into the RP systems are the materials,
CAD model and laser. By using different RP technologies, final net shape metallic parts can be fabricated. It is a one-step process in which tooling is eliminated thereby reducing production time and cost.

6. 3D Printed Violin

7. Additive Manufacturing – The next industrial revolution

8. 26,4% Compound annual growth rate for 1988–2011
Technologies
Stereolithography (SLA)
Selective Laser Sintering (SLS)
Fused Deposition Modelling (FDM)
3D Printing (3DP)
Metal Technologies
(SLM, DMLS)
26,4% Compound annual growth rate for 1988–2011
Electron Beam Melting (EBM®)

9. Principle of the SLM Process
x-y Scanner
Laser
Laser Beam
Levelling System
F-Theta Optic
Inert
Gas
Metal Powder
Laser Beam
Part
Part
Powder
Retractable Platform

11. Long tail Volume Product lifetime Time to market
Response of the market
Personalization
Design
Price
Product Variety

12. EPO's European Inventor Award 2012 goes to outstanding inventors from Germany, France, Denmark and Australia
Industry: Widex (Denmark), for their invention of a computer-aided method to manufacture individually-fitted hearing-aid devices;

14. Customization Who is the developer ?

16. Ramp up

17. The beauty of Rapid Manufacturing.

18. ”The RM technology has given us a bigger creative designing space, because we are no longer limited by a particular geometric shape. 
We do not produce tools, which means that the production process is reduced to a few weeks where it before took between 4 to 6 months.
The time factor means that we can now try out our ideas, and it gives us an  enormous amount of freedom”
Leif Johannsen, Chief Officer of Acoustics and Technology

19. Compolight

20. Sustainable Pumps and the world's electricity consumption
Today pumps account for no less than 10% of the world's electricity consumption.
Two third of all pumps use up to 60% too much energy [2].
If every business switched to a high efficiency pump system there could be global savings of 4% of the total electricity consumption- comparable with the residential electricity consumption of 1 billion people

21. Parts with complex internal channels
Compolight
Parts with complex internal channels
Demonstrator part: crossing manifold a manifold to let 2 hydraulic lines cross each other in limited space
230x230x54 mm
20,15 Kg
Conventional manifold design

22. Compolight
0,95 Kg
80x80x50mm
Adri Overbeeke

23. Compolight

24. Economy and EnvironmentRM
Economy and Environment
Design
Production
Finish
Quality
control
Education

25. Thank you for your attention
Thank you for your attention
Olivier Jay
Telephone: +45 72 20 17 13