1. Material Application (Processes) Processes are Welding Cutting Machining

2. Contents Introduction Analysis of Properties and Characteristics of MIG welding Analysis of Properties and Characteristics of Oxyacetylene Fusion welding Testing of MIG and Oxyacetylene Fusion Welding for – Welding Tests Flat Bar – Welding Tests Round Tubing – Welding Test Solid Round to Flat Bar – Welding Round Tubing to Flat Bar Testing the Cutting of – 25mm round bar – 25mm round tubing Testing the Machining of 25mm round bar – Facing and Turning of mild steel 25mm round bar – Drilling and Tapping of 25mm mild steel flat bar – Milling of 25mm mild steel round bar Conclusion Bibliography

3. Introduction Materials Application ( Processes)task I have chosen to analyse MIG welding and Oxyacetylene Fusion Welding as the possible methods of welding my (insert project title). I will test each for its performance in ease of use, penetration, heat distortion and judge each for suitability in relation to my project. In my conclusion I will indicate which process I will chose for welding my insert project name and why.

4. Analysis of Metal Insert Gas Welding Physical Properties Fabrication Characteristics

5. Analysis of Oxyacetylene Fusion Welding Physical Properties Fabrication Characteristics

6. Description I have conducted 3 test welding test MIG and Oxyacetylene, Cutting Test and a Machining test. The welding test is to see if it is possible to weld the material being tested with the equipment I have at school. The cutting test is to see how easily and accurately I can cut each material using the equipment I have at school. The machining test is to see how easily the material is to machine using the lathes we have at school.

7. Testing The purpose of testing each material is to establish which material has the most desirable characteristics and properties for my (insert project title). Testing Procedure Oxyacetylene Welding Test – I will try fusion welding tubing together and flat bar I will compare the distortion and appropriateness of this type of welding for my project. MIG Welding Test – I will try fusion welding tubing together and flat bar I will compare the distortion and appropriateness of this type of welding for my project.

8. Oxyacetylene Welding Test Mild Steel - TubingMild Steel – Flat Bar Insert image Comment:

9. Oxyacetylene Welding Test Mild Steel – 25mm round barMild Steel – Round tubing to flat bar Insert image Comment:

10. MIG Welding Tests Mild Steel - TubingMild Steel – Flat Bar Insert image Comment:

11. MIG Welding Test Mild Steel – 25mm round barMild Steel – Round tubing to flat bar Insert image Comment:

12. Cutting Tests Mild Steel 25mm round bar HacksawPower HacksawCut Off Saw Insert image insert image Comment:

13. Cutting Test Mild Steel 25mm round tubing HacksawPower HacksawCut Off Saw Insert image insert image Comment:

14. Machining Test Mild Steel 25mm round bar Facing & TurningDrilling & TappingMilling Insert image insert image Comment:

15. Conclusion After comparing all the characteristics, properties and testing of both materials I believe that insert material name would be the best choice for my insert project name because ……….. I would not choose insert material name for my project because ……………

16. Bibliography