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Chapter 16 Roofing
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First line of defense against the weather Precipitation (Rain, snow) Sun Thermal Transmission Subjected to extreme heat and cold Surface can have wide temperature swings
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Roof Groups Steep Roofs Low-Slope Roofs
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Steep Roofs Drain quickly Less opportunity for gravity or wind to push/pull water through the roofing material Facilitate the use of shingles small, overlapping roofing units Advantages: Can be inexpensive, easy to handle & install, Accommodate thermal expansion/contraction & structural movement Vents water vapor easily Visible - Aesthetics
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Low Slope Roofs Low-Slope Roofs Advantages Can cover a large horizontal surface (vs steep) Simpler geometry, often less expensive Roof can have other functions - patio, decks, parking,... Disadvantages Water Drains Slowly Slight Structural Movements Tear the Membrane Water Vapor Pressure Can Blister & Rupture the Membrane
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Low-Slope Roof Components Structural Support - Deck Thermal Insulation Vapor Retarder Roof Membrane Roof Ballast Drainage Flashing
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Roof Deck Materials (Plywood, OSB, Steel, Concrete) Performance requirements Support Roof Loading Resist Uplift Sloped for Drainage Expansion & Contraction - Roof & Structure Smooth, Clean Surface Dry Prior to Membrane Placement
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Thermal Insulation Resist Heat Transfer Location / Placement Below the Deck Between the Deck & Membrane Above the Membrane Rigid Insulation Attachment (adhered or mechanically attached)
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Rigid roof insulation being placed over metal decking (mechanically fastened to decking)
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Vapor Retarder Purpose - Prevent transmission of Water Vapor Location / Placement Generally Below the Insulation Material - hot mopped felts most common Insulation Ventilation Roof Vent
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Roof Membranes Three Categories Built-up Roof (BUR) Membrane Single-Ply Roof Membrane Fluid Applied Roof Membrane
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Built-up Roof Membrane Multiple plies of asphalt-impregnated felt bedded in bitumen Application: Felts laid in Hot Asphalt (or coal tar) Overlapping Layers Forms a laminated membrane typically 2-4 plies thick
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Asphalt Felts
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Felts being Hot-Mopped
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Kettle for heating the bitumen and pumping it to the roof
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Single-Ply Roof Membrane Sheet materials that are applied to the roof in a single layer Attached to the Roof: Adhesives Ballast Weight Concealed fasteners
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Single Ply Materials Thermoplastics May be softened and joined by heat or solvent welding Polyvinyl Chloride (PVC) – widely used, Polymer- modified bitumens, PVC alloys, etc. Thermosetting Can not be softened - must be joined by adhesives or pressure sensitive tapes EPDM (the most widely used), Neoprene, CPE, etc.
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The following series of photos are from the roofing operations of a 47,000sf single story retail facility. The roof system: Uses rigid insulation over metal decking with a: Thermoplastic Membrane where the Sheets are mechanically fastened to the structure and the seams welded
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Metal Deck Welded to Structure 2 Rigid Insulation Mechanically Fastened
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Insulation Fastener
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Insulation Fastener - penetrates through the insulation to the metal deck
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Roof Membrane Rolls
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Lap Markings Fastener Locations
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Membrane being rolled out
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Rolled out & leading edge attached
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Membrane Mechanical Fastener (penetrates the insulation and anchors to the metal deck)
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Membrane Lap
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Welding Machine (welds the seams)
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Lap Welded
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Membrane Flashing @ Curbs
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Fluid-Applied Membranes Membranes applied with a roller or spray gun and cure to form a rubbery membrane Uses Complex shapes that are difficult to roof by conventional means Examples: Domes and shells
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Ballast & Traffic Decks Ballast Material Stone aggregate Precast concrete blocks or Pavers Purpose Hold down membrane Protect membrane from ultraviolet light Protect membrane from physical wear Traffic Decks – installed over membranes for walks, terraces, drives, etc.
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Roof Flashing - Roof Edge Edge Flashing
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Expansion Joint - Building Building/Roof Expansion Joint
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Area Divider
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Parapet Parapet Flashing
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Roof Drain
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Roof Penetration Penetration - Vent
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Steep Roofs Roofs with a pitch of 3:12 (25%) or greater Three General Categories Thatch Shingles Architectural sheet metal Insulation & vapor retarder Typically installed below the roof decking Decking – typically plywood or OSB
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Shingles applied to the roof in small units and in overlapping layers with staggered vertical joints Materials Wood (shingles & shakes) Asphalt Slates Clay Tiles Concrete Tiles
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Cedar Shakes (split rather than sawn) Natural decay resistant wood Moderately expensive Fire Resistance low unless treated
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Asphalt Shingles Die-cut from sheets of asphalt-impregnated felt faced with mineral granules Typical size – 12x36
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Different Asphalt Shingle Profiles & Colors
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Slate: Fire-resistant High initial cost, but long life
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Slate Roofing & Copper Flashing
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Slate w/ Predrilled Holes
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Clay Tiles
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Concrete Tile
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Asphalt Felt – typically adhered to the deck prior to the installation of the shingles
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Roofing Felt Asphalt Shingles - Packaged Laid from the Eave up
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Ridge Treatment & Valley Flashing
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Architectural Sheet Metal Roofing Materials – typically thin sheets of aluminum or galvanized steel Coatings – typically a polymeric available in various colors Seams – raised interlocking edge seams Fasteners – concealed or exposed fasteners with rubber washers
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Lead Coated Copper
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Roofing & the Building codes Classified based upon Flame Spread resistance Class A: effective against severe fie exposure Slate, concrete & clay tiles, asphalt shingles with glass felts, & most built-up and single ply Class B: effective against moderate fire exposure Many of the built-up & single ply, metal roofs, asphalt shingles based upon organic felts Class C: effective against light fire exposure Fire retardant wood shingles & shakes
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