1. CVG Global Phased PPAP Process
Training Sessions

2. Agenda Global Phased PPAP Process
Intro to Phased PPAP
Review of the Four Phases
Capacity Verification
Warrant Approval and Exception Management
Customer Feed Back, Management Process Review
Online Containment Plan & PSW Deviations – PD Launch Manager / Program Management

3. Global Phased PPAP Process
Corporate Quality Development Center
Global Phased PPAP Process
Module 1: Introduction to Phased PPAP
Supplier Quality/Quality Requirements

4. PPAP = Production Part Approval Process
What is Phased PPAP?
PPAP = Production Part Approval Process
Phased PPAP is CVG’s approach PPAP process management
Introduced to improve upon launch performance
Requires a supplier/assembly site to demonstrate
Manufacturing capability
Product quality
And production capacity
…prior to job #1

5. Global Phased PPAP Process Training
Course Structure
This course is divided into five modules.
Introduction to Phased PPAP
The Four Phases
Capacity Verification Analysis
Global Phased PPAP Process Training
Warrant Approval & Exception Management
Customer Feed Back
and Management Process Review

6. Phased PPAP Benefits Phased PPAP will assist both CVG and suppliers
By dividing PPAP activities into manageable segments
By providing a structured approach aligned to process
By providing earlier information about part and program readiness
By providing a robust mechanism to demonstrate supplier capability

7. Global Phased PPAP: Building on the Basics
Capacity Verification
Phase 3
Production Verification
Phase 2
Quality Verification
Phase 1
Design and Quote
INTENSIFY COMMUNICATION
COMMUNICATE CONSISTENTLY
FOCUS ON VITAL FEW
PRIORITIES
KEEP THE MESSAGE SIMPLE
HELP PEOPLE PRIORITIZE
REMOVE BARRIERS
IMPROVE WORKING PROCESSES
SIMPLIFY
STABILIZE
STANDARDIZE
SET CADENCE
SUSTAIN
Phased
PPAP
Global Phased PPAP
Commonization is Key!

8. Acronym List SQ\QE = Supplier Quality\Quality Engineering
PPAP = Production Part Approval Process
PSW = PPAP Submission Warrant
TACT = Total Actual Cycle Time
TAKT = Total Cycle Time for One Part/Assembly
EOL = End of Line
DPV = Daily Production Volume
CPV = Capacity Planning Volume
IPD = In Plant Date (to a program build event)
1PP = 1st Production Part units
FEU = Field Evaluation Units (at customer plant)
AIAG = Automotive Industry Action Group

9. How does PPAP Compare to Phased PPAP?
Regional interpretation and application
One-time event
Limited transparency
Does not include Run-at-Rate evaluation or Capacity Verification
Not consistently applied
Early required events drove off-standard production processes
Current
Phased PPAP
Globally developed and deployed
Events align with program build events
Improve awareness of manufacturing capability and production capacity
Robust initial Run-at-Rate and Capacity Verification Analysis
Increased structure improves consistency through enhanced granularity of process
Starting Date
PPAP
Phased PPAP Phase 1 Phase 2 Phase 3 Phase 4 X
1 PP
FEU
Job 1

10. PPAP/Phased PPAP Comparison
Current
Phased PPAP Phase 1 Phase 2 Phase 3 Phase 4
Starting
Date X
1 PP
FEU
Job 1
Phased PPAP organizes the process into four phases
Phase 1: Design and Quote
Phase 2: Quality Verification
Phase 3: Production Verification
Phase 4: Capacity Verification
Phase 5: Customer Feedback / Management Review

11. Global Phased PPAP Process
CVG Quality Development Center
Global Phased PPAP Process
Module 2: The Four Phases &
Supplier Quality/Quality Engineering/ Warrant Approval

12. The PPAP Requirements Design Records
Engineering Change Documents
Engineering Approval
Design FMEA
Process Flow Diagrams
Process FMEA
Control Plans
Measurement System Analysis Studies
Dimensional Results
Records of Material / Performance Test Results
Initial Process Studies
Qualified Laboratory Documentation
Appearance Approval Report
Sample Production Parts
Master Sample
Checking Aids
Customer-Specific Requirements
Production Part Approval Process Submission Warrant (PSW)
Bulk Material is the 19th requirement in the 4rd edition PPAP manual.
The numbers above do not necessarily align to the AIAG PPAP requirements.

13. Supplier Phased PPAP Process Map
(As shown in the Phased PPAP Handbook)
STATUS:
Phase 2
Completed
Warrant
[#18]
Yes
Status Tracking
Database 2 3 4
Proceed to next page
Submit to
Customer
Important note:
Phase 2 and Phase 3 can happen
concurrently if all Inputs and
Outputs are satisfied No
INPUTS
Released
design
[#1,2,3 & 4]
Trained
supplier
production
operators
Sub-supplier(s)
material status
from Tier-x
Job 1 Location
(final site &
line)
Quantity of
parts required
as defined by
customer
(default 300
consecutive
parts)
Production
process
including
control plan,
flow diagram
instructions &
Process
parameters
[#5,6 & 7]
Tools, Facilities
& Gauging
[#8,16 & 17]
EVENT:
Conduct Run at
Rate
Planned
cycle times
required to
support Daily
Volume
Outputs from
the event
Phase 0
Implement
Corrective
Action on Input
Was the
Pre-Launch
Control Plan
followed?
Were the
prescribed number
of acceptable parts
produced?
parts produced
in the defined
period?
Did all
operations
meet their planned
cycle time ?
Are the
input
requirements in place
for the production
stream?
START
Capacity
Analysis
Worksheet 1
Required Inputs
Note:
[#x]
refers to the Element Number in PPAP 4th Edition that
will assist in confirming requirements
Phase 1
Continue Production Part
Approval Process (PPAP) using
parts from Phase 0
- Dimensional measurements [#9]
- Material Tests [#10]
- Statistical process package [#11]
- Performance Tests [#12]
- Appearance criteria [#13]
- Sample parts [#14]
- Master samples [#15]
- Customer Specific Requirements[#17]
- as defined by PPAP
Have the
PPAP elements been
satisfied?
For suppliers with only one
production stream completion of
Phase 1 & 2 occur at the same
time
Return to
Phase 0 for
corrective
action
Scheduled
down time
defined (TPM,
change over,
Breaks etc.)
Sub supplier
Phase 3
Conduct
Verification Run
Quantity
required is
customer DPV
for one full day
All personnel
for all shifts,
trained
CVR input
for all production
streams?
END
affected phase
and start
corrective action
& Capacity
Report
Determine
Root Cause &
Plan Corrective
Action
control plan followed
& acceptable parts
Did the
volume of acceptable
parts produced meet or
exceed the required
DPV?
Design/Quote
Quality Verification
Production Verification
Phase 4
Capacity Verification
1 - Design Records
2 - Engineering Change
Documents
3 – Customer Engineering
Approval
4 - Design FMEA
5 - Process Flow Diagrams
6 - Process FMEA
7 - Control Plans
8 - Measurement System
Analysis Studies
16 - Checking Aids
17 - Customer-Specific
Requirements
9 - Dimensional Results
10 - Records of Material /
Performance Test Results
11 - Initial Process Studies
12 - Qualified Laboratory
Documentation
13 - Appearance Approval Report
14 - Sample Production Parts
15 - Master Sample
18 - PPAP Warrant
PPAP Warrant (element 18)
Run-at-Rate for all production streams (element 1 – 8, 16, 17)
Quality Verification for all production streams
(element 9 – 15)
Capacity Analysis Report
Have Run-at-Rates (Phase 0) been conducted and Quality Verifications (Phase 1) been satisfied for ALL production streams?

14. Building on the Basics: Phase 1
Phase 1 must be complete prior to Phase 2
INPUTS
Released
design
[#1,2,3 & 4]
Trained
supplier
production
operators
Sub-supplier(s)
material status
from Tier-x
Job 1 Location
(final site &
line)
Quantity of
parts required
as defined by
customer
(default 300
consecutive
parts)
Production
process
including
control plan,
flow diagram
instructions &
Process
parameters
[#5,6 & 7]
Tools, Facilities
& Gauging
[#8,16 & 17]
EVENT:
Conduct Run at
Rate
Planned
cycle times
required to
support Daily
Volume
Outputs from
the event
STATUS:
Phase 0
Completed
Implement
Corrective
Action on Input
Was the
Pre-Launch
Control Plan
followed?
Were the
prescribed number
of acceptable parts
produced?
parts produced
in the defined
period?
Did all
operations
meet their planned
cycle time ?
Yes No
Are the
input
requirements in place
for the production
stream?
START
Capacity
Analysis
Worksheet
Status Tracking
Database 1 4
Proceed to next page
Required Inputs
Submit to
Customer
Note:
[#x]
refers to the Element Number in PPAP 4th Edition that
will assist in confirming requirements
Phase 1
Design/Quote
1 - Design Records
2 - Engineering Change
Documents
3 – Customer Engineering
Approval
4 - Design FMEA
5 - Process Flow Diagrams
6 - Process FMEA
7 - Control Plans
8 - Measurement System
Analysis Studies
16 - Checking Aids
17 - Customer-Specific
Requirements
Capacity Analysis Report
APQP #2
Open Project / Request Form
Project Category Determination Matrix
Project Definition
Team Feasibility and Risk Assessment
Project Time Line
Open Issues
Customer Documentation/Requirements
Supplier Quotes
Make vs Buy
Cost Summary
Impact Team Recommendation
Phase 1 Exit Review and Approval
Quote to Customer.

15. Design/Quote (Phase 1)…
Required Inputs to begin are:
Released design
Trained production operators
Job 1 location – Assembly site and line
Production process – control plan, flow diagram, instructions,
Production tools, facilities and gaging
Minimum of one production stream and shift
Tier ‘X’ material successful completion of Phase 1
Planned production cycle time supports the customer daily
production volume (DPV)
Quantity of parts as defined by customer (default ??? parts)

16. Phase 0 must be complete prior to Phase 2
Phase 1: Run-At-Rate
Phase 0 must be complete prior to Phase 2
Start
Released Design [#1, 2, 3, 4]
Trained supplier production operators
Sub-supplier(s) material status from Tier-X Run-at-Rate
Quantity of parts required as defined by customer (default ??? consecutive parts)
Job 1 location (final site and line)
Production process including control plan, flow diagram instructions, and Process Parameters [#5, 6, 7]
Production tools, facilities, and gauging [#8, 16, 17]
Planned production cycle times required to support daily production volume
Are the Run-at-Rate input requirements in place for the production stream?
Was the pre-launch Control Plan followed?
Were the prescribed number of acceptable parts produced?
Were the parts produced in the defined period?
Did all operations meet their planned cycle time?
Implement corrective action on input
EVENT: Conduct Run-at-Rate
STATUS: Phase 1 Complete
Capacity Analysis
Report
Status Tracking Database 4 2
YES NO
Submit to customer
Outputs from the event

17. Phase 2: Run-At-Rate Phase 1 must be complete prior to Phase 2 Toolsz
Run-at-Rate
(Phase 1)
successfully completion includes:
Tools
80 sec.
Op. 30
160 sec.
Op. 10
Op. 20
40 sec.
TACT
Op. 10
Capacity
Analysis Report
Submission
to SQ/QE
160 sec.
Assembly Lines
Op. 20
80 sec.
EOL Testing
Op. 30
40 sec.
TACT
Supplier Site
Overall Equipment Effectiveness (0.85)
pull
Customer Plant
Daily Production Volume:
Qty. (???) vehicles planned
TAKT sec.
Basis for all external suppliers
Basis for all JIT suppliers (Just-in-Time)

18. Building on the Basics: Phase 2
For Phase 1, Tier 1 and module suppliers must be complete by 1 week prior to 1PP IPDs:
(2/7) for sheet metal
(2/21) for all other
Building on the Basics: Phase 2
Continue Production Part
parts from Phase 0
Approval Process (PPAP) using
- Dimensional measurements [#9] 1
- Statistical process package [#11]
- Material Tests [#10]
PPAP elements been
Have the
Yes
STATUS:
- Performance Tests [#12]
satisfied?
Completed
Phase 1 3
- Sample parts [#14]
- Appearance criteria [#13]
- Master samples [#15]
Proceed to next page
- as defined by PPAP
- Customer Specific Requirements[#17] No
Phase 1
Warrant
[#18]
Submit to
Customer
Status Tracking
Database
Important note:
For suppliers with only one
Phase 1 & 2 occur at the same
production stream completion of
Return to
time
Phase 0 for
corrective
action
Phase 2
Customer Contract-PO-Letter of Intent or Management Approval to Procee
Kick Off Meeting
Engineering Specifications
Material Specifications
Design Goals- Reviews- Continuous Improvement
Identify Potentially Patentable Features (Submit) IDF if Required
Management Review (all Legal Issues) Attorney
DFMEAs
DVP&R – Test Plans- Open Issues-Feasibility to Phase 3
Special Product & Process Characteristics
Capitol Appropriation Request (long Lead Items)
Material & Tooling Supplier Selection
Tooling Design Review With Supplier
Project Tooling Development Form
Phase 2 exit Review and Approval 4 4
Phase 2
Quality Verification
9 - Dimensional Results
10 - Records of Material /
Performance Test Results
11 - Initial Process Studies
12 - Qualified Laboratory
Documentation
13 - Appearance Approval Report
14 - Sample Production Parts
15 - Master Sample
18 - PPAP Warrant

19. Quality Verification (Phase 2)…
1 week prior to 1PP IPDs:
(2/7) for sheet metal
(2/21) for all other
Quality Verification (Phase 2)…
Required inputs to begin Quality Verification are:
Successful completion of Run-at-Rate (Phase 1) for at least one work stream
Capacity Analysis Report completed for at least one Job1-intended production work stream
Tier “X” successful completion of Phase 1
Verification of All Dimensions-SPC-Tests

20. Phase 2: Quality Verification
1 week prior to 1PP IPDs:
(2/7) for sheet metal
(2/21) for all other
Phase 2: Quality Verification
Continue Production Part Approval Process (PPAP) using parts from Phase 0
Dimensional measurements [#9]
Material tests [#10]
Statistical process package [#11]
Performance tests [#12]
Appearance criteria [#13]
Sample parts [#14]
Master samples [#15]
Customer-specific requirements [#17]
As defined by PPAP
Have the PPAP elements been satisfied?
STATUS: Phase 1 Complete
YES 1 2 NO
Phase 1 Warrant [#18]
Submit to customer
Status Tracking Database
Important note: for suppliers with only one production stream, completion of Phase 1 & 2 occur at the same time.
Return to Phase 1 for corrective action 4 4

21. Phase 2: Quality Verification
Quality Verification: (Phase 2)
Dimensional
Measurements
Ppk/Cpk
Appearance
Criteria
Material and
Performance Tests
Sample Parts
Master Samples
Other
Requirements
(e.g. Test)
CVG-Specific
Tools
80 sec.
Op. 30
160 sec.
Op. 10
Op. 20
40 sec.
TACT
Op. 10
160 sec.
RISK
Assembly Lines
Op. 20
RISK
80 sec.
EOL Testing
Op. 30
40 sec.
TACT
Supplier Site
Overall Equipment Effectiveness (0.85)
pull
Samples
Customer Plant
Daily Production Volume:
Qty. (???) vehicles planned
TAKT sec.
Basis for all external suppliers
Basis for all JIT suppliers (Just-in-Time)

22. Supplier Submission for each Phase
Supplier prepares the following documentation:
Phase 1: Capacity Analysis Report is required but a Management Feasibility Review Report is required
Phase 2, 3 and 4: PPAP Submission Warrant is required for each phase.
Supplier includes supporting documentation (dimensional, process capability, PV test, gage, SPC, R&R, etc.) at each phase
Note: Suppliers are responsible for sub-supplier (Tier-X) PPAP compliance and control of pass-through characteristics

23. SQ/QE Approval
For PPAP Level 1: Supplier self-certifies Phased PPAP documentation and keeps on file for customer review as requested.
For All Other PPAP Levels: Supplier submits Phased PPAP warrant and documentation to SQ/QE for review and approval. Supplier keeps signed copy of warrant and accompanying documentation on file.

24. Building on the Basics: Phase 3
STATUS:
Phase 2
Completed
Warrant
[#18]
Yes
Status Tracking
Database 2 3 4
Proceed to next page
Submit to
Customer
Important note:
Phase 2 and Phase 3 can happen
concurrently if all Inputs and
Outputs are satisfied No
Phase 3
Production Verification
PPAP Warrant (element 18)
Run-at-Rate for all production streams (element 1 – 8, 16, 17)
Quality Verification for all production streams
(element 9 – 15)
Have Run-at-Rates (Phase 0) been conducted and Quality Verifications (Phase 1) been satisfied for ALL production streams?
Phase 3
Process Flow
PFMEA
Control Plan – Prototype Build
Math Data and/or Engineering Drawings
Prototype Build
Prototype or Pre- Production Part Approval
Prototype or Pre- Part Build / feed Back from Customer
Gages / Testing / Equipment Requirements
Packaging Specifications & Standards
Product / Process Quality System Review
Discuss Potentially Patentable Features, Forms, Legal Matters
Manufacturing Floor Plan
Process Capability Study Plan
Verify EDI Capabilities with Customer
Phase 3 Exit Review and Approval
For Phase 3, Tier 1 and module suppliers must be complete 1 week prior to FEU IPDs:
(4/4) for sheet metal
(4/11) for all other

25. Production Verification (Phase 3)…
Phase 2: 1 wk prior to FEU IPDs:
4/4 for sheet metal
4/11 for all other
Required Inputs to begin Production Verification are:
All Job 1 intended production work streams have successfully completed Run-at-Rate
Capacity Analysis Reports completed for all Job 1 intended production work streams
Tier ‘X’ successful completion of Phase 3
Management Review of all Phases

26. Phase 3: Production Verification
Phase 3: 1 wk prior to FEU IPDs:
(4/4) for sheet metal
(4/11) for all other
Have Run-at-Rates (Phase 0_ been conducted and Quality Verifications (Phase 1) been satisfied for ALL streams?
STATUS: Phase 2 Complete
YES 1 3
Phase 2 Warrant [#18] NO
Submit to customer
Status Tracking Database
Important note: Phase 2 and Phase 3 can happen concurrently if all inputs and outputs are satisfied. 4

27. Phase 3: Production Verification
Phase 3: 1 wk prior to FEU IPDs:
(4/4) for sheet metal
(4/11) for all other
40 sec.
TACT
Op. 30
160 sec.
80 sec.
Op. 10
Op. 20
Production Verification: (Phase 3)
Dimensional
Measurements
Ppk/Cpk
Appearance
Criteria
Material and
Performance Tests
Sample Parts
Master Samples
Other
Requirements
(e.g. Tests)
CVG-Specific
Tools
Assembly Lines
EOL Testing
Supplier Site
Overall Equipment Effectiveness (0,85)
pull
Samples
Customer Plant
Daily Production Volume:
Qty. (???) vehicles planned
TAKT sec.
Basis for all external suppliers
Basis for all JIT suppliers (Just-in-Time)

28. Building on the Basics: Phase 4
Initiate Production Mfg.-Set-up New Part Numbers for Tooling and Raw Materials
Production Tooling
Bill of Materials
Process Work Instructions
Operator Training
Verify Process Flow, Control Plan, PFMEA, for Final Review
Process Capability Study
Supplier PPAP’s
Packaging Standards & Shipping Test
Pilot Build Validation (Pre Production)
PPAP-PSW’s AAR Boundary Samples, Fit Test- Validation update (DVPR), etc.
Final Project Tooling Approval and Sign Off
Phase 4 Exit Review and Approval
Phase 2
Warrant
Scheduled
down time
defined (TPM,
change over,
Breaks etc.)
Sub supplier
material status
from Tier-x
Phase 3
EVENT:
Conduct
Capacity
Verification Run
STATUS:
Completed
Quantity
required is
customer DPV
for one full day
All personnel
for all shifts,
trained
Are the
CVR input
requirements in place
for all production
streams?
Yes
END
Status Tracking
Database
Return to
affected phase
and start
corrective action
[#18]
& Capacity
Analysis
Report
Determine
Root Cause &
Plan Corrective
Action
Was the
control plan followed
& acceptable parts
produced?
Did the
volume of acceptable
parts produced meet or
exceed the required
DPV? No 3
Required Inputs
Phase 0
Phase 1
Phase 4
Capacity Verification
Capacity Analysis Report
PPAP Warrant (element 18)
For Phase 4, Tier 1 and module suppliers must be complete 4 weeks prior to Job#1 IPD (i.e. 4 weeks prior to System Fill IPD):
(6/27) for all parts

29. Capacity Verification (Phase 4)…
For Phase 4, Tier 1 and module suppliers must be complete 4 weeks prior to Job#1 IPD (i.e. 4 weeks prior to System Fill IPD):
(6/27) for all parts
Capacity Verification (Phase 4)…
Required Inputs to begin Capacity Verification are:
All personnel for all shifts trained
Quantity required is customer DPV for one full day
including all shifts consistent with supplier manufacturing operating pattern
Phase 3 Warrant approved
Scheduled downtime defined (Total Production Maintenance -TPM, changeover, breaks, etc.)
Tier ‘X’ material successfully completed Phase 3

30. Phase 4: Capacity Verification
For Phase 4, Tier 1 and module suppliers must be complete 4 weeks prior to Job#1 IPD (i.e. 4 weeks prior to System Fill IPD):
(6/27) for all parts
Phase 4: Capacity Verification 2
Are all personnel for all shifts trained?
Quantity required is customer DPV for one full day
Phase 3 Warrant
Scheduled down-time defined (TPM, change-over, breaks, etc.)
Sub-supplier material status from Tier ‘X’ Phase 4
Are the CVR input requirements in place for all production streams?
Was the production control plan followed and acceptable parts produced?
Did the volume of acceptable parts meet or exceed the required DPV?
Determine root cause and plan corrective action
EVENT: Conduct Capacity Verification Run
STATUS: Phase 4 Complete
Phase 3 Warrant [#18] & Capacity Analysis
Report
Status Tracking Database
YES
Submit to customer
Outputs from the event NO
End
Return to affected phase and start corrective action
Complete Capacity Analysis Worksheet
Phase 1
Phase 2
Phase 3
Phase 4

31. The Capacity Analysis Status
Composed of four main elements
Capacity Analysis Report
General information and background elements
Shared production line information sheet
Production data details
The Capacity Analysis Report is used for Phase 1 (Run-at- Rate) and Phase 4 (Capacity Verification) to simplify usage

32. The Capacity Analysis Status, continued
Suppliers are required to Follow all Phases
For Phases 1 and 4
Run-at-Rate or Capacity Verification box must be checked to indicate report use
Note: Production Verification (Phase 3) must be successfully completed before starting Phase 4

33. Run-at-Rate vs. Capacity Verification
Run-at-Rate (Phase 1-4)
Supplier will produce max. (??) consecutive parts
TACT must reach process speed & feed to support prorated daily volume
“Just in Time” suppliers use TAKT to calculate TACT
TAKT Time = Actual Time Used to Make Parts/Shift = 34,020 sec = 54 sec
Customer Requirements/Shift pieces
Note: TAKT is the time within which you should produce one part or product based on the rate of sales, to meet customer requirements.

34. Phase 4 Output… Capacity Verification (Phase 4)
Supplier will run stated amount of parts
If three shifts are planned, all three must work in sequence
If lines or shifts are shared with other customers
Total amount of produced parts must reflect the total daily production requirement of all customers
TACT must reach process speed & feed to support complete daily volume requirements

35. The Capacity Analysis/R@R Report
View a Capacity Analysis Report
(course will pause)

36. Minimum Phased PPAP Assessment Requirements
Other Information
SQ/QE may review the supplier documentation at any time for any phase regardless of supplier submission level
Deviation from minimum requirements requires SQ/QE management authorization
Warrant review and SQ/QE decision is based on review of supporting documentation
SQ/QE minimum requirements apply to vehicle and powertrain operations
SQ/QE may override the PPAP status at any time

37. Other Information… Also…
Suppliers with multiple production streams must complete Run-at-Rate for each stream prior to starting Phase 2
Phase 3 requires Suppliers to complete the Capacity Analysis Report in addition to the PPAP Submission Warrant
Supplier is required to have all documentation available for SQ/QE review and approval as determined by the site PPAP level

38. Global Phased PPAP Process
CVG Quality Development Center
Global Phased PPAP Process
Example: Molding of Interior Trim Part

39. Example: Interior Trim Molding, Scenario
PPAP level 3 Supplier to produce an interior trim part
2 tools planned
Part unloaded from press and placed on cooling belt
Worker checks part before packaging
Part design & drawing was released before tool 1 set-up
Supplier is required to produce (??) parts per day

40. Example: Interior Trim Molding
Phase 2-4 — Run-at-Rate
Testing will begin as soon as Tool 1 is ready
Production will run at intended machine TACT time required for part stability & quality
All production parameters have been pre-identified
Supplier will produce (??) parts
And monitor parts produced and process using Capacity Analysis Report
Quality will be checked via Production Control Plan
Intended production flow chart is followed

41. Example: Interior Trim Molding
Phase 2 — Quality Verification
Supplier completes Quality Verification Requirements
Phase 1 Submitted upon completion
Phase 3 — Production Verification
Supplier completes Run-at-Rate on the second tool
Supplier completes Production Verification Requirements
Phase 2 Submitted upon completion

42. Example: Interior Trim Molding
Phase 4 — Capacity Verification
Supplier will run both tools in parallel for one full day of production
If production volume is acceptable, Phase 4 warrant is submitted
Indicates full compliance with Phased PPAP

43. Example: Interior Trim Molding
Summary
Supplier tests compliance based on Phased PPAP process
Appropriate warrants are submitted upon successful completion of each phase
All phases are completed prior to Job 1
If the Supplier is able to produce CVG, DPV for this part (?? /day), a Phase 4 warrant is submitted
All Phased PPAP requirements have been satisfied

44. Global Phased PPAP Process
CVG Quality Development Center
Global Phased PPAP Process
Exception Management
PM Part Process

45. CVG Quality Development Center

46. CVG Quality Development Center