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Stick Welding
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Review What are the 8 Steps for starting the torch?
What do the letters PPE stand for? What is due on Friday? What PSI should acetylene be set to? When turning off the torch, what gas would you turn off first?
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What to Wear Safety Glasses – clear or shaded Gloves Long sleeve shirt
Jeans Leather, closed-toe shoes
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Welding Helmets Welding Rule #1 You should wear a helmet when:
DO NOT LOOK AT THE WELDING ARC! You should wear a helmet when: You are welding You are watching someone else weld
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Welding helmets
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Welding PPE Wear safety glasses and welding gloves
Always use pliers to handle hot metal Don’t pick it up with your gloves Wear long jeans or overalls Wear close toed shoes, pull hair back and no loose clothes or jewelry
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(Note) Yell “cover” before striking an arc.
Continued Do not strike an arc or weld until you are sure those in the vicinity have protective equipment or will look in the other direction. (Note) Yell “cover” before striking an arc.
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Arc Welding Using Electricity to fuse two pieces of metal together
Needs three things to weld Heat source Shielding Filler material
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Steps to Welding Make sure your area is clean and dry
Place the ground clamp on the piece of metal or the table
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Steps to Welding Place your electrode in the electrode holder
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Steps to Welding Turn the Machine On
NEVER lay down the electrode holder when the machine is one
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Steps to Welding Before striking your arc yell COVER
This warns people that you are about to weld
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Striking an Arc 2 Methods to Striking an Arc
Tapping Striking (Preferred) If the electrode sticks to the metal then turn the machine off
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Welding Tips Use both hands to weld
Your electrode is burning up, so move closer as you weld When your done with that electrode get a new one Let your metal cool down before starting another weld
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Welding As you weld, the metal is melting
To weld, drag the puddle of melted metal Move in half-circle shapes
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After Welding Slag – black material covering the welding
This can be cleaned off by: Chipping Hammer Wire Brush
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Types of Welds Butt Joint – to pieces of metal butted together
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Types of Welds Corner Joint
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Types of Welds Lap Joint
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Types of Welds T Joint
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Types of Welds Edge Joint
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