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Construction Supply Chain Modeling: Issues and Perspectives (Part 1)

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Presentation on theme: "Construction Supply Chain Modeling: Issues and Perspectives (Part 1)"— Presentation transcript:

1 Construction Supply Chain Modeling: Issues and Perspectives (Part 1)
Scott J. Mason, Ph.D. Fluor Endowed Chair in Supply Chain Optimization and Logistics Professor of Industrial Engineering

2 Supply chain defined (yet again)
Overview Supply chain defined (yet again) “an association of customers and suppliers who, working together yet in their own best interests, buy, convert, distribute, and sell goods and services among themselves resulting in the creation of a specific end product.” SC stages Raw material suppliers Component suppliers Manufacturers Distributors Customers Scott J. Mason,

3 Example Supply Chain Structure
Scott J. Mason,

4 Capital Project Supply Chains
Large capital projects involve sourcing materials, equipment, and subcontracted services from multiple countries Most projects are driven by some combination of cost and schedule requirements Execution methodologies vary by industry, sector, and client Sales Design Supplier Collaboration Material Suppliers Engineered Equipment Sub-contractors Supplier Evaluation and Selection Logistics Receiving & Warehousing Operations & Maintenance Purchasing SQS Expediting Client Input / Requirements

5 Responsive vs. Efficient
Responsive SCs Able to deal with wide range of quantities demanded Can meet short lead times Can handle large product variety Meet very high service level requirements Handle supply uncertainty So why be anything else? Cost! Efficient SCs are cost-effective Scott J. Mason,

6 Comparing These Two Supply Chains
Scott J. Mason,

7 A Representative Capital Project
Project Location Critical Equipment Suppliers Commodity Equipment Suppliers

8 Hierarchical Decision Framework
Strategic Long term SC configuration, location, capacities, warehousing Tactical Period of time (quarters) Inventory control, production and distribution coordination, material handling, order/freight consolidation Operational Weekly or daily Workforce scheduling, vehicle routing, scheduling, replenishment, packaging Scott J. Mason,

9 Construction Supply Chains
Early 1990s How can manufacturing concepts be transferred to construction context to reduce project costs “However, construction industry characteristics differ substantially from the manufacturing SCs” Big Myth, anyone?  Scott J. Mason,

10 Manufacturing vs. Construction SCs
Scott J. Mason,

11 Manufacturing vs. Construction SCs (2)
Scott J. Mason,

12 Page 2-10, First Full Paragraph
Buffer, variability, and uncertainty are not yet common terms among experienced construction managers On-site production inefficiency caused by poor production planning Limited planning concerning the impact of off-site production and delivery variability Keep large amounts of inventory on job sites to reduce risk of delays on production Sound familiar?  Scott J. Mason,

13 A Construction SC Concept
Construction SCs are composed of multiple SCs, each with specific behaviors Scott J. Mason,


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