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Ben Dannan Mark Snyder Matt Klutzke Mike Mitchell
team 2 Electricivic Ben Dannan Mark Snyder Matt Klutzke Mike Mitchell
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Design Overview Electric Drive System for mid-size passenger vehicles
100kW-200kW ( HP) FPGA based all digital control Screen with UI for real-time status display (RPM, temperature, battery life, etc.)
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PCB Design Constraints
EMI from high current rails Logic & analog voltage supplies 1.2, 2.5, 3.3, 5, 18 PCB Size & Form Water cooling tubing, power rail connect points Circuit placement Switching components, logic power supply, logic circuitry, analog feedback High density of FPGA
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PCB Layout – Logic Power Supply
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PCB Layout – Gate Drivers
Minimize parasitic inductances, loop area
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PCB Layout – IGBT Pair Placement
180°Switching pairs placed closest to each other Reduces length travelled by high frequency currents
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PCB Layout – Motor Drive Board
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