A PATH BREAKING TECHNOLOGY

A PATH BREAKING TECHNOLOGY
THE ULKA CMR MILL M. Mahajan, Ulka Industries Ltd, Pune. India. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ENERGY EFFICIENT JUICE EXTRACTION MILL FOR
ULKA CMR MILL AN UNIQUE ENERGY EFFICIENT JUICE EXTRACTION MILL FOR CANE SUGAR INDUSTRY. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL KEY FEATURES: LOW POWER HIGHER EXTRACTION
CONSUMES UPTO 30% LESS POWER THAN CONVENTIONAL MILL LOW POWER UPTO 78% PRIMARY EXTRACTION OF 1ST MILL AND +96% RME FOR TANDEM OF 4 MILLS HIGHER EXTRACTION LESS THAN 48% BAGASSE MOISTURE OF LAST MILL EVEN WHEN PRECEDING MILLS ARE CONVENTIOANL MILLS LOWER BAGASSE MOISTURE 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

is the key to success and prosperity !
For any Enterprise, be it the Business, Industry or even the common household, Economy or Saving is the key to success and prosperity ! 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA INDUSTRIES LTD, PUNE , INDIA
KEY TO SUCCESS However, mere Economy without the Efficiency would not be desirable. In fact both would be essential for the desired benefits of Profit and Prosperity. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

KEY TO SUCCESS Further, it is also important that such Economy and Efficiency is practical, economical to adopt and easy to implement 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

CONVENTIONAL Vs ULKA CMR MILL
We are aware that in a conventional three roller mill, power is wasted in Trash Plate and the Closed Pressure Chute to the extent of about 25% - 30% and that there are maximum three ports for the juice escape in a Six Roller Mill. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

CONVENTIONAL MILL Also Power is wasted in re-absorption. As we observe in India, normal Bagasse Moisture with the conventional mills is around 50% and a four mill tandem delivers RME of about 95% 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

CONVENTIONAL MILL Any attempt to increase the Efficiency or reduce the Bagasse Moisture necessarily increases Power demand for the mill drives. Consumption of power of a six roller mill being about 2.5 kw / tch 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

LOOK AT OTHER SECTORS You will agree that there is vast progress - in the engineering and other sectors. New technologies are available at a faster pace and developments are a regular affair. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

AGE OLD TECHNOLOGY When we look at Cane Sugar Industry, The Milling Equipment - the Three Roller Mill - is almost 250 years old. Reduction of the Power Consumption appears to have received desired attention only now ! On the other hand additional Power has to be provided to improve the capacity and performance of the conventional Mill. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL On this background Ulka Industries Ltd., who are devoted to earnest R&D efforts for the benefit of the Cane Sugar Industry, are happy to report successful establishment of their CMR Mill 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL We are proud that we have realized the factor of rising costs of energy and the vital importance of saving of energy. Hence the drive for optimization! Our Target was to save energy and optimize efficiency, thereby increasing profitability for the Sugar Industry !! 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

FIBRE LOADING 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

MILL FEEDING SYSTEM We found that, as in case of any other mill, an efficient and power saving mill feeding system was required. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL - COMBINATION
The Ulka Compact Multi Roller (CMR) Mill was thus developed. This is combination of Ulka Two Roller Mill with Ulka Three Roller TRF System. The Two Roller Mill having a Multi – Roller Pressure Feeding System. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL INDIA 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

CONVENTIONAL Vs ULKA CMR
23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

CONVENTIONAL Vs ULKA CMR
The Ulka CMR Mill Delivers 4 compressions i.e. equivalent to conventional Six roller mill but has Five Ports for juice drainage as against Three Ports offered by conventional six roller Mill. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

SALIENT FEATURE OF ULKA CMR MILL 1) Top Roller configured in Swinging Arm. 2) Pressure on Top Roller through leverage. 3) Maintenance free Hydraulic Cylinder. 4) Deeper Messchaert Grooves for free juice drainage. 5) Well designed Lotus type Top Roller. 6) Mill feeding by Multi Roller Ulka TRF System, TRF Roller No Lotus type. 7) No closed Pressure Chute. 8) No conventional Trash Plate. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

SALIENT FEATURE OF ULKA CMR MILL 9) Unique scrapers of TRF Rollers separately drain out pre extracted juice. 10) Facilities at (6) and (9) above are not available in any other feeding system. 11) Total five rollers offer four compressions. Successive compressions take place at different orientations. 12) Most easy and quick for dismantling and assembly. 13) Most For further power saving shaft mounted Planetary split drives can be installed. 14) Can be easily and conveniently installed on existing foundations. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

ULKA CMR MILL INSTALLATIONS
SO FAR OVER 60 NO.S OF ULKA CMR MILLS HAVE BEEN INSTALLED / UNDER INSTALLATIONS IN INDIA AS LAST MILLS : 23 Nos AS FIRST/ZERO MILLS : 14 Nos. AS INTERMEDIATE MILLS : 3 Nos. AS MILL TANDEMS : 5 Nos. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

APPRECIATIONS There is an article by M/s Sakthi Sugars. They have recorded gain of about Rs. 80 million (1.6 MILLION US $) every season due to Ulka CMR Mill installation as last Mill in their conventional Mill Tandem. Incidentally this particular article has been awarded Gold Medal. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

APPRECIATIONS Factories where mill has been replaced / added by ULKA CMR MILL have informed that they recovered the cost of the installation in one / two seasons only on account of the extra financial gains due to ULKA CMR MILL. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

Financial Gain Study at many installations of Ulka CMR Mill proves the following additional financial gains for the factory, per 100,000 Tonnes cane crushed – Case.1. Ulka CMR mill installed as Last Mill Expected Gain in INR ` 5,000,000 Expected Gain in US $ 100,000 Case.2. Ulka CMR mill installed as First Mill Expected Gain in INR ` 2,000,000 Expected Gain in US $ ,000 Case.3. Ulka CMR mill installed as Mill Tandem Expected Gain in INR ` 8,000,000 Expected Gain in US $ ,000 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

Working Performance of Ulka CMR Mill.
Bagasse Moisture achieved - up to 47% 2) Primary Mill extraction - up to 78% 3) Power saving - up to 30% 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

FURTHER IMPROVEMENTS For further power saving we have introduced Mills with shaft mounted Planetary drives and Mills with anti – friction bearings. We propose to build our future Mill plants which will have total Power Consumption equal to the Diffuser Plants. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

CONCLUSION The performance of ULKA CMR Mills proves that i) They deliver higher milling Efficiency ii) Low moisture % bagasse. iii) Consume substantially less power. . 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

Convenience of Modernisation
In India, we have replaced existing conventional mills on existing foundations and even adopting existing drives, thus saving substantial cost. In some installations even large size of mill has been installed on existing foundations and even adopting existing drives. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

Ulka CMR Mill for enhanced profitability.
It is proved at actual installations that With ULKA CMR Mills, thus, your factory can achieve the much sought after power saving and in addition would avail further benefits of Higher Milling Efficiency and Lower Bagasse Moisture. All this leading to higher profitability. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

Ulka Industries ready to assist you for enhanced profitability.
You are Welcome to write to us for our suggestions for reduction of power in existing tandem, increased crush rate and / or enhanced efficiency, and reduction in bagasse moisture. 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

HAVE ULKA CMR MILL BE A PRIVILEGED INDUSTRY !
We may say here, with confidence, that with the Ulka CMR Mills, the Sugar Industry now has the rare privilege to have the cake and eat it too ! 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

MANY HAPPY CRUSHING SEASONS ! THANK YOU !!
ULKA INDUSTIES FROM INDIA – AT YOUR SERIVCE ! MANY HAPPY CRUSHING SEASONS ! THANK YOU !! 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

PLEASE CONTACT US Ulka Industries Ltd. K.G.Mansion, 3rd Floor, 1233 Apte Rd, Opp. Hotel Koninoor Executive, Pune Pune, Maharashtra, India. Web: .: Tel , Fax.: 23 February 2019 ULKA INDUSTRIES LTD, PUNE , INDIA

A PATH BREAKING TECHNOLOGY

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