1. Classification – Additives – Calculation
Well Design - PE 413
Classification – Additives – Calculation
of Drilling Cements

2. Classification of Drilling Cements
API has defined:
Eight standard classes designated class A to class H.
Three standard types of cement for use in wells.
Three types specified are:
Ordinary O,
Moderate sulfate-resistant MSR,
And high sulfate-resistant HSR.

3. Classification of Drilling Cements

4. Classification of Drilling Cements

5. Classification of Drilling Cements

6. Classification of Drilling Cements

7. Classification of Drilling Cements

8. Cement Additives For the slurry:
Thickening time (acceleration, retardation)
Density (extenders, weight increase/reduction)
Friction during pumping
Fluid loss (by filtrate)
Lost-circulation resistance (whole slurry loss)
For set cement:
Compressive strength
Strength retrogression (loss with time)
Expansion/contraction

9. Cement Additives

10. Cement Additives Accelerators
Cement-setting time is accelerated to reduce WOC time and to increase early strength. This is desirable for surface pipe, in shallow (cooler) wells, and for setting plugs. The most common accelerators are calcium chloride, sodium silicate, sodium chloride (low concentrations), seawater, hemihydrate forms of gypsum, and ammonium chloride.
Type: Accelerators
Amount used per sack
(% by weight)
Calcium Chloride (CaCl2) (flake, powder)
2 - 4
 Sodium Chloride (NaCl)
(water)
 Sodium Silicate (Na2SiO3)
(cement)

11. Cement Additives Retarders
Cement-thickening time is slowed primarily to allow the slurry to be pumped and displaced into position before setting.
Retarders
Amount used per sack
(% by weight)
Calcium-Sodium Lignosulfonate
Calcium Lignosulfonate
0.1 to 1.0
Saturated Salt Solutions -

12. Temperature Effect on the Thickening Time
Cement Additives
Temperature Effect on the Thickening Time
Thickening time is a function of both temperature and pressure, and these effects must be predicted before additives are selected

13. Density Reducing Additives - Extenders
Cement Additives
Density Reducing Additives - Extenders
Slurry density may be reduced with extenders such as bentonite, pozzolan, diatomaceous earth, and anhydrous sodium metasilicate.
Low-density slurry is frequently preferred, to decrease the likelihood of breaking down the formation and causing lost circulation. In addition, low- density slurries cost less per cubic foot because yield per sack is increased.
Density decrease results in large part from increased water content. Extenders, with their high surface area to "tie up" water, permit water addition without separation. Cement strength is reduced approximately in proportion to water-content increase. However, we shall see later that high strength is not always required

14. Density Reducing Additives - Extenders
Cement Additives
Density Reducing Additives - Extenders
Type: Density reducers/extenders
Amount used per sack (% by weight)
Bentonite
2 to 16
Attapulgite
1/2 to 4
Diatomaceous Earth (Diacel D)
10, 20, 30 or 40
Pozzolan, Artificial (fly ash)
74 lb/sk

15. Density Increasing Additives
Cement Additives
Density Increasing Additives
High density cement sluries are often necessary to offset the high pressures that are frequently encountered in deep or abnormally pressured fromations. Density may be increased with weight material such as sand, barite, hematite or ilmenite, and/or salt dissolved in the mix water.
Density increasers
Amount used per sack (% by weight)
Sand
5 to 25
Barites
10 to 108
Ilmenite (iron-titanium oxide)
5 to 100
Hematite
4 to 104
Salt
5 to 16

16. Filtration Control Additives
Cement Additives
Filtration Control Additives
Fluid loss, or the premature escape of mix water from the slurry before chemical reaction occurs, can cause many downhole problems, including
Differential sticking of casing and decentralization
Formation damage by filtrate (if not controlled by mud cake)
Loss of pumpability
Cement bridging above gas zones and gas cutting from hydrostatic pressure loss
Improper or premature dehydration during squeezing

17. Filtration Control Additives
Cement Additives
Filtration Control Additives
Materials to reduce filtrate loss and friction
Amount used per sack (% by weight)
Fluid-loss additives %
Organic polymers (cellulose)
0.5 – 1.5% 
Carboxymethyl hydroxyethyl cellulose (CMHEC) %
Latex additives, form films
1.0 gal/sk
Bentonite cement with dispersant
12-16% gel

18. Amount used per sack (% by weight)
Cement Additives
Friction Reducer
Friction reducers or dispersants are commonly used to lower viscosity, yield point and gel strength of the slurry to reduce friction in pipe, and thus allow turbulent flow to occur at reduced pump rates. These additives also permit slurries to be mixed at lower water/cement ratios so that higher densities may be achieved.
Type: Friction reducer
Amount used per sack (% by weight)
Polymer: blend
0.5 to 0.3 lb/sk
Polymer: long chain
0.5 to 1.5 lb/sk
Calcium lignosulfonate
Sodium Chloride
1 to 16 lb/sk
Organic acid
0.1 to 0.3 lb/sk

19. Lost Circulation Materials
Cement Additives
Lost Circulation Materials
"Lost circulation" or "lost returns" refers to the loss to formation voids of either whole drilling fluid or cement slurry used during the course of drilling or completing a well. Cement, with its larger particle size is less susceptible to loss in permeable formations.
Types of lost-circulation additives available for cement are blocky- granular materials (walnut shells, gilsonite, crushed coal, perlite- expanded and perlite-semiexpanded) which form bridges, and laminated materials (cellophane flakes) which form flake-type mats.

20. Lost Circulation Materials Volumes used, typical range
Cement Additives
Lost Circulation Materials
Type material
Generic name
Type particle
Volumes used, typical range
Granular
Gilsonite
Graded
5-50 lb/sk
Perlite
Expanded
1/2-1 cu ft/sk
Walnut shells
1-5 lb/sk
Coal
1-10 lb/sk
Lamellated
Cellophane
Flakes
1/8-2 lb/sk
Fibrous
Nylon
Short fibers
1/8-1/4 lb/sk

21. Lost Circulation Materials
Cement Additives
Lost Circulation Materials

22. Cement Additives
Summary

23. Calculation Basic Calculations
When the concentration of an additive is expressed as a weight percent, the intended meaning is usually that the weight of the additive put in the cement mixture is computed by multiplying the weight of cement in the mixture by the weight percent given by 100%.
Percent mix = water weight x 100/cement weight
The volume of slurry obtained per sack of cement used is called the yield of the cement.
1 sack = 94 lbm.

24. Calculation
Basic Calculations

25. Calculation Basic Calculations
Note 1: The addition of bentonite to cement requires that the amount of water be increased. It is recommended, for testing purposes, that 5.3% water be added for each 1% bentonite in all API classes of cement.
Note 2: The addition of barite to cement generally requires that the amount of water be increased. It is recommended, for testing purposes, that 0.2% water be added for each 1% barite.

26. Calculation Basic Calculations
Example 1: A class A cement slurry having a water/cement ratio of 0.46 will be added 3% of bentonite. What is the required increase in water/cement ratio?
Answer: 46% + 5.3% x 3 = 61.9%
Example 2: A cement slurry having a normal water/cement ratio of 0.38 and weighted to 18 lbm/gal by addition of 60% of barite. What will be the required increase in water/cement ratio?
Answer: 38% + 0.2% x 60 = 50%

27. Calculation
Basic Calculations

28. Water Requirements of Cement Materials
Calculation
Water Requirements of Cement Materials

29. Water Requirements of Cement Materials
Calculation
Water Requirements of Cement Materials

30. Calculation Basic Calculations
Example 1: it is desired to mixed a slurry of class A cement containing 3% bentonite, using the normal mixing water as specified by API. Determine the weight of bentonite and volume of water to be mixed with one 94-lbm sack of cement. Also compute the percent mix, yield, and density of the slurry.

31. Calculation Basic Calculations
The weight of bentonite to be blended with one sack of class A cement:
94(lbm)0.03 = 2.82 lbm/sack
The normal water content for class A cement is 46%. 5.3% water must be added
for each percent bentonite. Thus, the percent mix is:
x 3 = 61.9%
The weight of water to be added per sack
0.619 x 94 = lbm/sack
The volume of water to be added for one sack
58.186(lbm) / 8.33 (lbm/gal) = 6.98 gal/sack

32. Calculation Basic Calculations
Yield = total volume of slurry in one sack
Yield = Vcement per sack + Vbentonite per sack + Vwater per sack
Yield = 94(lbm) x (gal/lbm) (lbm) x (gal/lbm) (gal)
Yield = gal/sack
Density of the slurry = total mass of slurry / total volume of slurry
Density of the slurry = ( ) / = lbm/gal

33. Calculation Density Calculations
Example 2: It is desired to increase the density of a class H cement slurry to 17.5 lbm/gal. Compute the amount of hematite that should be blended with each sack of cement. The water requirements are gal/94 lbm class H cement and 0.36 gal/100 lbm hematite.

34. Water Requirements of Cement Materials
Calculation
Water Requirements of Cement Materials

35. Calculation Density Calculations
Let x represent the mass of hematite per sack needed to bring the slurry cement density up to 17.5 lbm/gal. The slurry includes: 94-lbm cement, x-lbm hematite, and y-lbm water.
The volume of water needed for mixing 1 sack of cement and x-lbm of hematite:
Vwater = (x)/100 = x (gal)
The weight of water needed for mixing 1 sack of cement and x-lbm of hematite
mwater = ( x)8.33 (lbm)

36. Calculation Density Calculations
x = 18.3 lbm hematite per 94 lbm cement.