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Customer Satisfaction
QUALITY Fitness for Use (J.M. Juran) Conformance to Customer Requirements (P.B. Crosby) Meeting Customer Expectations (A.V. Feigenbaum) Customer Satisfaction (K. Ishikawa)
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HOW TO SATISFY YOUR CUSTOMER
(LOWER COST) C (QUALITY PRODUCT) - Q (ON TIME DELIVERY) ---D
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QUALITY CHAIN Q, C, D OUTPUT ESSENTIAL Q, C, D PROCESS Q,C, D INPUT
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Quality Emphasis Between Old & New
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Quality Emphasis Between Old & New
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Before beginning the quality As a result of the quality
COST OF QUALITY Total Cost of Quality Failure Inspection Prevention Before beginning the quality improvement process As a result of the quality
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FOUR LEVEL OF QUALITY MANAGEMENT EVOLUTION
{ Total Quality Management Aim for continuous improvement Involve suppliers and customers Involve all operations Performance measurement Teamwork Employee involvement { Third-party approvals Systems audits Advanced quality planning Comprehensive quality manuals Use of quality costs Involvement of non-production operations Failure mode and effects analysis Statistical process control TQM Quality Assurance QA { TQM Develop quality manual Process performance data Self-Inspection Product testing Basic quality planning Use of basic statistics Paperwork control QC QA Quality Control I QC I Inspection { Salvage Sorting, grading Corrective actions Identify sources of non-conformance Inspection
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QUALITY INSPECTION Re-work Factory Materials Csutomers Scrap
The Quality Pliceman
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The Quality Pliceman and Deputies
QUALITY CONTROL The Quality Pliceman and Deputies Process One Factory Re-work Two Three Scrap
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INSPECTION AND PROCESS CONTROL - A COMPARISON -
inspection : process control : good or bad variability accepted/rejected normal/abnormal process measure results measure fire fighting preventive a routine work standardize and improve
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QUALITY ASSURANCE SYSTEMS
(BASED ON ISO 9000 SERIES) THE OPERATING PROCESS Contract Review SALES & MARKETING Design Control DESIGN Process Control Inspection & Testing Purchaser Supplied Product Inspection & test status Control Of Non- Comforming Products SHOPFLOOR Handling, Storage, Packaging & Delivery Servicing AFTER SALES QUALITY SYSTEM CONTROL Management Responsibility Quality System Document Control Corrective Action Internal Quality Audit SUPPORT ACTIVITIES Purchasing Inspection, Measuring, & Test Equipment 4.18. Training Product Identification & Traceability Quality Records Statistical Techniques QUALITY RESOURCES QUALITY DATA Clause are not required in BS 5750 part 2 and 3 Clause are not required in BS 5750 part 3 DISTRIBUTION
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TOTAL QUALITY MANAGEMENT
THE MANAGEMENT SYSTEM WHICH: Put quality as business strategy Involve every function and each member of organization in improving quality Fully oriented toward Customer and Employee satisfaction
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TOTAL Not only quality of product/service, but include also Cost, Delivery, Work safety, Environment Not only Production/ Operation section but whole company department Not only the quality expert, but whole organization member, Top management, Middle manager , Supervisor as well as Operator
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ESTABLISH, MAINTAIN, AND IMPROVE STANDARDS
MANAGEMENT
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TQM TRIANGLE TQM System Technique Attitude
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Quality Control Circle
Overview of TQM Standardization & Quality Assurance Policy Management Cross- Functional Daily Suggestion System Quality Control Circle 5 S
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