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MAIDA DEVELOPMENT COMPANY
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INTRODUCTIONI Family owned and operated since 1947, with continuous Administration, Sales, Engineering, Quality Assurance, and Manufacturing in Hampton, VA. Founded as a supplier of tubular capacitors. Maida capacitor products now include a variety of components, with specific expertise in high voltage (6KV-45KV) designs. Developed a metal oxide varistor product line in the late 1970s. Today Maida offers a full line of over voltage and over current protection components. Maida components are recognized by UL, CSA, and VDE. l y owned and operated since 1947. high voltage disk capacitors (6KVDC - 30 KVDC).
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CORE COMPETENCIES Ceramic Powder Formulations – capacitors and varistors Customization – component configurations to meet customer requirements Engineering Ongoing research and development Customer design assistance State of the art test facilities Understanding safety agency requirements UL “CTDP” approved UL “Standards Technical Panel” member Sourcing, Stocking, and Supply Chain Solutions to meet customer delivery requirements
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Metal Oxide Varistor (MOV)
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Topics What is an MOV? How does it work? Examples of Applications
Selecting MOVs High Volume Market Examples
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Description Varistors are voltage dependent non-linear devices with an electrical behavior similar to back to back zener diodes. When exposed to a transient voltage, the varistor’s impedance changes from open circuit to conductive and diverts the current to ground.
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Electrical Behavior Varistor VI Characteristics
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Electrical Behavior The varistor also limits or “clamps” the voltage peak to a safe level for the equipment being protected. Voltage transient
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What are Transients and Risks?
Fast rising voltage surges, reaching their peak in µs. Associated current surge up to 2-3ms in duration. Risks are: Semiconductor device destruction Malfunction of logic circuits Diminished dielectric strength of insulations Impaired electromechanical contacts
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Causes of Transients Lightning Inductive Switching Electrostatic Discharge Electromagnetic Pulse
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TYPICAL Current Division of a 20KA Lightning Strike
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Where Is Transient Voltage Surge Suppression Needed?
Ground fault circuit interrupters Power supplies Communication equipment Microprocessor protection Motor control systems Cable TV systems Medical equipment Street lighting Automotive circuits Traffic control facilities Microwave devices Computers AC operated smoke detectors
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Disc Material (ZnO + additives)
Construction Disc Material (ZnO + additives) Epoxy Coating (UL 94V-0) Lead wire (Tin plated copper) Electrode Area (screen-printed, fired-on silver ink)
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Construction Thickness = Voltage rating Diameter = Energy rating
Volume = Power rating
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Selecting the Varistor
8/5/98 Selecting the Varistor Requires knowledge of the electrical environment. Approximations usually are made. Assessments may need to be made by a design engineer.
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Selecting the Varistor
8/5/98 Selecting the Varistor Determine the steady-state working voltage of the circuit. AC rating - maximum continuous sinusoidal voltage that may be applied, including any high line fluctuations. DC rating - max. continuous DC voltage that may be applied - typically about 95% of the peak recurrent AC voltage. Determine the Power rating needed for the component. Determine the size needed for the application.
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Selecting- Define circuit capabilities
8/5/98 Selecting- Define circuit capabilities < 7 mm: -On PC board protections( <2A). < 14mm: -AC power input of small size device( < 10A). < 20mm: -AC power input of medium size device( < 25A). > 32mm: -Circuit breaker at building entrances or input side of high current devices( >25A).
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Selecting- Load capabilities
Clamping voltage is the voltage that the MOV allows the protected system to “see”, also known as voltage passed. Clamping voltage required depends upon the system protected. Refer to V-I Curves.
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Selecting- Physical Size
Disk type devices are available from 5mm to 53mm Square MOVs Available from 9mm to 34mm Surface mount devices available
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Radial Leaded Standard leaded disk 5 mm to 25 mm
Used in a wide variety of applications Most common Custom lead forms available
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Market Motor Controllers Lighting Ballasts UPS and Surge Strips
Switch-Mode Power Supplies Industrial Control Protection GFCI/AFCI/LCDI LED Lighting
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Applications
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Applications
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Applications
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MAIDA Tab Leaded Larger versions of the conventional MOV disk. Used primarily in outdoor service entrance equipment 25 mm to 53 mm Straight Tabs Formed Tabs Custom
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MAIDA Surface Mount Technology
Monolithic Chip 3220 Multilayer packages 0402 to 1210 Encapsulated MOV (eMOV) 2825 and packages
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Monolithic Chip 3220 Voltage range: 10- 300VAC/14-390 VDC
Up to 500 amps Specifications: Close to 7mm
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Multilayer Varistors Voltage range 3.3 to 48 VDC
Withstand up to 500 amps Small size 0402 Surface Mount Application
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Multilayer Varistor Construction
Ceramic Layer ZnO Inner Electrode Pt - Ag/Pd End Terminations Ag/Pd, Ag/Pd/Pt (Ni/Sn Plating)
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Encapsulated MOV (eMOV)
2825 and packages
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Types of Surface mount Applications
Hand-held Electronics Digital Camera Mobile Phone PDA Notebook Personal Computers USB, IEEE1394, IEEE1284 signal line EMI Solution and ESD Protection for handset speaker port charger Keyboards Security System Sensor protection Key pads Car Electronics ABS System Airbag System Navigation System Ignition circuit Motor Control Boards ECU Protection
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Introducing New Circuit Protection Components
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Thermally Protected High Energy MOVs
TPHE
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TPHE Maida has partnered with a manufacturer with a patented design.
Patent improves upon existing designs with a more reliable disconnect. (US B2 Thermally Protected Surge Suppression Device) Our FSS models have the form and fit that matches current applications.
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TPHE Our FSD models are DIN Rail mount and are typically used in panel designs. Our FSP models are a smaller design to compete in new applications. Competitive pricing for existing applications. 150 – 690 VAC UL Approved (E321173)
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Applications Residential/Commercial/Industrial Structures Telecom
Distribution Systems Transfer Switches Utilities Lighting Power Supplies
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Ceramic Disk Capacitors
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Topics What is a Capacitor? Selecting Capacitors
Examples of Applications High Volume Market Examples
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Description Capacitors are two metal plates separated by a ceramic body. Many different types of bodies are used to give a different temperature coefficient and capacitance. Maida has Class I to Class III type Caps. Also incorporate UW and UV types.
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Selecting The Capacitor
One would need the Operating Voltage. The type body required with Q needed. Size Restraints if any. Lead Spacing.
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Applications and Markets
Filter Circuits Power Supplies (Switch Mode) Telecommunications Automotive Applications Transformer Circuits General Circuits TV Manufacturers Bug Zappers
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MPD Series
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Description The MPD Series is a modular surge protective device (SPD), featuring an IP65 enclosure rating, and is used for transient overvoltage protection. The MPD Series utilizes thermal protection in conjunction with metal oxide varistors to provide a protection package for use in many applications such as commercial and residential indoor/outdoor LED lighting fixtures. The MPD Series can be connected in series or parallel, is RoHS compliant, and has a LED operational indicator. The MPD Series is available with MCOV of: 120VAC, 277VAC, 347VAC, 480VAC..
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Applications LED Street Lighting Traffic Lighting Park Lot Lighting
Uninterruptible Power Supplies (UPS) Indoor/Outdoor LED Lighting Fixtures AC Power Systems requiring thermal protection
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Key Features UL1449 Type 4 Listed Thermally Protected
One and two-port options In: 5kA, 10kA Imax: 10kA, 20kA (8x20us) IP65 enclosure LED status indicator
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How to Connect
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